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Home >> Porsche >> 2020 >> Taycan 4S >> Repair and Diagnosis >> External Pages >> Different car >> Section 2 (Collision - 51 Body Center/Roof/Frame (Y1A)) >> 5105 Roof Rail >> WM, 51055503 Replacing Roof Rail (Inner Reinforcement) >> Removing Roof Rail (Outer Reinforcement)

Removing Roof Rail (Outer Reinforcement)

WARNING: This page is about a different car, the 2023 Porsche Taycan and 2022 Porsche Taycan. However, it is still accessible from the selected car via links, so may be relevant.
  1. Release -2-  roof cross member -1-  to allow access to the spot welds lying underneath.

    -A-  > Length 15 mm 

    -B-  > Length 10 mm 

    -C-  > Length 85 mm 

    G15560592Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Notches

    Information 

    Only drill hole through the top sheet-metal panel. Do not damage the sheet-metal panel underneath.

  2. Drill out spot welds using > VAS 882 001 - spot weld breaker  .
    G15560593Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Spot welds

    Information 

    Only drill hole through the top sheet-metal panel. Do not damage the sheet-metal panel underneath.

  3. Drill out spot welds using > VAS 882 001 - spot weld breaker  .
    G15560594Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Spot welds

  4. Heat bonding areas using > V.A.G 1416 - hot-air blower  .
    G15560595Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding area

  5. Remove roof rail (outer reinforcement).