LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2020 >> Taycan 4S >> Repair and Diagnosis >> External Pages >> Different car >> Section 1 (Collision - 50 Body, Front (Y1A)) >> 5072 Side Member For Wheel Housing Upper Section >> WM, 50725503 Replacing Longitudinal Member For Wheel Housing Upper Section (Front Section) >> Removing Longitudinal Member For Wheel Housing Upper Section (Front Section)

Removing Longitudinal Member For Wheel Housing Upper Section (Front Section)

WARNING: This page is about a different car, the 2023 Porsche Taycan and 2022 Porsche Taycan. However, it is still accessible from the selected car via links, so may be relevant.

Information 

Only make cuts in the top plate. Make sure not to damage the plate underneath when doing this.

  1. Mark and make cuts -A-  > Distance 31 mm  and -B-  > Distance 14 mm  .
    G15560162Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Separation points

  2. Remove punch rivets using > VAS 852 001 - Body Dent Removal System, Aluminium  and > VAS 6790 - Compact Booster  .

    > 5X00IN23 REPLACING PUNCH RIVETS AND PENETRATED JOINTS

    G15560163Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Punch rivets

  3. Detach longitudinal member for wheel housing upper section (front section).
    G15560164Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Longitudinal member for wheel housing upper section (front section)

    1. 3.1 Unscrew self-tapping screws -1-  .

      > 5X00IN24 SETTING SELF-TAPPING SCREWS

    2. 3.2 Remove punch rivets using > VAS 852 001 - Body Dent Removal System, Aluminium  and > VAS 6790 - Compact Booster  .

      > 5X00IN23 REPLACING PUNCH RIVETS AND PENETRATED JOINTS

  4. Grind down welded seams.
    G15560165Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Welded seams

  5. Heat bonding areas using > V.A.G 1416 - Hot-Air Blower  .
    G15560166Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Upper bonding areas

  6. Heat bonding areas using > V.A.G 1416 - Hot-Air Blower  .
    G15560167Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas on support

  7. Remove longitudinal member for wheel housing upper section (front section).