Installing Side Section Lower Part

Information 

• Apply adhesive evenly over the entire bonding surface. 

Information 

• Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
• The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
• Do not begin bonding work until all materials and tools necessary for later repair work are available. 

1. Fit side section lower part and check that it fits perfectly.
2. Apply adhesive on bonding areas -A-  of the body.

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   >Application depth 3 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding areas

3. Apply adhesive on side section lower part.

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   >Application depth 0.5 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Outer bonding areas

   1. 3.1 Also apply a bead of adhesive all around the bonding surface.

      >Application depth 3 mm 

4. Apply adhesive in area -A-  on side section lower part.

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   >Application depth 0.5 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Inner bonding areas

   1. 4.1 Also apply a bead of adhesive all around the bonding surface.

      >Application depth 3 mm 

5. Rivet in side section lower part.

   >BLIND RIVET 999.190.229.01 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Blind rivets

6. Rivet in side section lower part.

   >BLIND RIVET 999.190.229.01 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Blind rivets

7. Make ground connection.

   > 5X00IN10 WELDING ALUMINIUM

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Applying full aluminium weld