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Home >> Porsche >> 2020 >> Taycan 4S >> Repair and Diagnosis (Single Page) >> Collision >> Body Panels >> 53 - Body Rear >> WM, 534855 Replacing Rear Longitudinal Member >> Preparing Rear Longitudinal Member For Installation

Preparing Rear Longitudinal Member For Installation

  1. Position rear longitudinal member -1-  together with front longitudinal member (closing element) -2-  and secure to the body.
    G14408002Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Positioning components

  2. Prepare joints for rear longitudinal member.
    G14408003Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joints

    1. 2.1 Drill bore holes -LHD vehicle -  for blind rivets through both sheetmetal plates using >diameter 6.6 mm  .
    2. 2.2 Measure bore hole -RHD vehicle -  for blind rivets with distance -A-  >Distance 31 mm  and distance -b-  >Distance 24 mm  and drill through both sheetmetal plates using >diameter 6.6 mm  .
    3. 2.3 Measure bore hole -Item C-  for blind rivets with distance -c-  >Distance 63 mm  , mark it and drill through both sheetmetal plates using >diameter 6.6 mm  .
  3. Prepare rear longitudinal member together with front longitudinal member (closing element) for joining.
    G14408004Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joint connections

    1. 3.1 Drill bore holes for blind rivets -LHD vehicle -  and -RHD vehicle -  using >diameter 6.6. mm 
    2. 3.2 Drill holes for countersunk blind rivets -Item C-  through both sheet metal panels with >diameter 6.5 mm  .
    3. 3.3 Counterbore the rivet holes -Item C-  using >VAS 6957 - 100° countersink  .
  4. Drilling bore holes>VAS 6956A - Angle drill 
    G14408005Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Countersunk rivets

    1. 4.1 Drill bore holes for countersunk blind rivets through both sheetmetal panels with >diameter 6.5 mm  .
    2. 4.2 Counterbore the rivet holes with >VAS 6957 - 100°countersink  .
  5. Remove rear longitudinal member and front longitudinal member (closing element).
  6. Prepare rear longitudinal member for bonding and riveting.

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

    G14408006Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    G14408007Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas