Removing Outer Side Member

Information 

Only make cuts in the top plate. Make sure not to damage the plate underneath when doing this.

Information 

Mark separation points A, B, C  in accordance with the new part. Make sure to leave an overlap of approx. 30 mm with respect to the body.

1. Mark and make cuts -A -  and -B -  .
   Fig 1: Checking Outer Side Member Cutting Dimension

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   Separation points

   SEPARATION POINT SPECIFICATION 

   A	>Distance 320 mm
   B	>Distance 250 mm

2. Mark and make cut -C -  .
   Fig 2: Checking Outer Side Member Cutting Dimension

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   Cut

   PART CUTTING SPECIFICATION 

   X	>Distance 175 mm

3. Unscrew self-tapping screws.

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   Self-tapping screws

4. Loosen folded edges.

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   Folded edges in front door aperture

   1. 4.1 Heat bonding areas using >V.A.G 1416 - hot-air blower  .
   2. 4.2 Bend up folded edges in the front door aperture using >VAS 6635 - crimping pliers set, 4-piece  .
5. Loosen folded edges.

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   Folded edges in rear door aperture

   1. 5.1 Heat bonding areas using >V.A.G 1416 - hot-air blower  .
   2. 5.2 Bend up folded edges in the rear door aperture using >VAS 6635 - crimping pliers set, 4-piece  .
6. Loosen folded edge.

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   Folded edge in wheel housing

   1. 6.1 Heat bonding areas using >V.A.G 1416 - hot-air blower  .
   2. 6.2 Bend up folded edge on rear wheel housing using >VAS 6635 - crimping pliers set, 4-piece  .
7. Heat bonding areas using >V.A.G 1416 - hot-air blower  .

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding areas

8. Remove outer side member.