Removing B-Pillar

Information 

Only make cuts in the top plate. Make sure not to damage the plate underneath when doing this.

Information 

Mark cuts A, B, C, D and E  in accordance with the new part. Make sure to leave an overlap of approx. 30 mm with respect to the body.

1. Mark and make cuts. Note different dimensions in Saloon and Cross Turismo. 

   Dimension A only for Saloon  >Distance 275 mm 

   Dimension A only for Cross Turismo  >Distance 265 mm 

   Dimension B only for Saloon  >Distance 525 mm 

   Dimension B only for Cross Turismo  >Distance 670 mm 

   Dimension C applies to all models.  >Distance 30 mm 

   Fig 1: Checking Top Of B-Pillar Cutting Dimension

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   Top of B-pillar

   Fig 2: Checking B-Pillar Cutting Dimension

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   Dimension of B-pillar

   Dimension D applies to all models.  >Distance 73 mm 

   Dimension E applies to all models.  >Distance 40 mm 

   Fig 3: Checking Bottom Of B-Pillar Dimension

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   Bottom of B-pillar

2. Unscrew self-tapping screws -1-  .

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   Self-tapping screws

3. Open folded edges in door aperture.

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   Folded edges

   1. 3.1 Heat bonding areas using >V.A.G 1416 - hot-air blower  .
   2. 3.2 Bend up folded edges in the front and rear door aperture using >VAS 6635 - crimping pliers set, 4-piece  .
4. Heat bonding areas using >V.A.G 1416 - hot-air blower  .

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding areas

5. Remove B-pillar.