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Home >> Porsche >> 2020 >> Taycan 4S >> Repair and Diagnosis (Single Page) >> Collision >> Body Panels >> 51 - Body Center, Roof, Frame >> WM, 51135505 Replacing A-Pillar Reinforcement (Section) >> Removing A-Pillar Reinforcement (Section)

Removing A-Pillar Reinforcement (Section)

Information 

Only drill through one plate thickness on the spotwelds. Do not damage the component underneath.

Information 

Only make cuts in the top plate. Make sure not to damage the plate underneath when doing this.

  1. Separate welded seams.
    G14406569Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Welded seams

  2. Unscrew self-tapping screws.
    G14406570Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws

  3. Mark and cut at dimension -A -  .>Distance from lower edge of A-pillar reinforcement 347 mm 
    Fig 1: Checking Lower Edge Of A-Pillar Reinforcement Cutting Dimension
    G14406571Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Cut

  4. Drill out spotwelds.
    G14406572Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Spotwelds

  5. Drill out spotweld through two plate thicknesses.
    G14406573Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Spotweld

  6. Heat the marked bonding areas using >V.A.G 1416 - hot-air blower  .
    G14406574Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  7. Remove A-pillar reinforcement (section).