Installing Front Side Member (Front Section)

Information 

• Apply adhesive evenly over the entire bonding surface. 

Information 

• Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
• The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
• Do not begin bonding work until all materials and tools necessary for later repair work are available. 

1. Fit front side member (front section) and check that it fits perfectly.
2. Apply adhesive on bonding areas of the body.

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   >Application depth 3 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Centre bonding areas

3. Apply adhesive on bonding areas of the body.

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   >Application depth 3 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Front bonding areas

4. Apply adhesive on bonding areas of the body.

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   >Application depth 3 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Inner bonding areas

5. Apply adhesive on front side member (front section).

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   >Application depth 0.5 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Front bonding areas

   1. 5.1 Also apply a bead of adhesive all around the bonding surface.

      >Application depth 3 mm 

6. Apply adhesive on front side member (front section).

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   >Application depth 0.5 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding areas on support

   1. 6.1 Also apply a bead of adhesive all around the bonding surface.

      >Application depth 3 mm 

7. Apply adhesive on front side member (front section).

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   >Application depth 0.5 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Rear bonding areas

   1. 7.1 Also apply a bead of adhesive all around the bonding surface.

      >Application depth 3 mm 

8. Install front side member (front section).
9. Secure front side member (front section).

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Joint areas at the top

   1. 9.1 Rivet in front side member (front section). >BLIND RIVET 999.190.229.01 
   2. 9.2. Screw in self-tapping screws -1-  .

      > 5X00IN24 SETTING SELF-TAPPING SCREWS

10. Rivet in front side member (front section).

    Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Blind rivets, front

    BLIND RIVETS SPECIFICATION 

    A	>BLIND RIVET 999.190.230.01
    B	>BLIND RIVET 999.190.228.01

11. Screw in self-tapping screws -1-  .

    > 5X00IN24 SETTING SELF-TAPPING SCREWS

    Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Outer self-tapping screws

12. Screw in self-tapping screws -1-  .

    > 5X00IN24 SETTING SELF-TAPPING SCREWS

    Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws, inner