Installing Cross Member Reinforcement

Information 

• Apply adhesive evenly over the entire bonding surface. 

Information 

• Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
• The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
• Do not begin bonding work until all materials and tools necessary for later repair work are available. 

1. Fit cross member reinforcement and check that it fits perfectly.
2. Apply adhesive on bonding areas -A-  of the body.

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   >Application depth 0, 5 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding areas

3. Apply adhesive on cross member reinforcement.

   > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

   >Application depth 0.5 mm 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding areas

   1. 3.1 Also apply a bead of adhesive all around the bonding surface.

      >Application depth 3 mm 

4. Install cross member reinforcement.

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Blind rivets

   1. 4.1 Rivet in cross member reinforcement.

      >BLIND RIVET 999.190.229.01 

   2. 4.2. Screw in self-tapping screws -1-  .

      > 5X00IN24 SETTING SELF-TAPPING SCREWS

   3. 4.3 Apply a full steel weld in areas -2-  .
5. Apply a full weld to the cross member reinforcement.

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Full steel welding