Removing Air Conditioning Compressor
- Danger of freezing
→ Avoid contact with refrigerant.
→ Wear personal protective gear.
→ Observe the safety regulations for working on air-conditioned vehicles and handling refrigerant.
→ Observe the safety regulations for extraction and filling systems.
→ Observe the instructions for repairing air-conditioning systems and storing spare parts.
- Remove drive belt -1-
for air-conditioning compressor.
Removing drive belt for air-conditioning compressor
- 1.1 Remove protection cap -3-
.
Removing drive belt for air-conditioning compressor
- 1.2 Loosen fastening screw -5-
.
Loosening drive belt for air-conditioning compressor
- 1.3 Insert change-over ratchet with socket-wrench insert Torx T55 into the recess -6-
on the eccentric adjuster and turn clockwise -arrow-
until the tensioning roller -2-
snaps upwards and the drive belt -1-
is loose.
Loosening drive belt for air-conditioning compressor
- 1.3.1 Remove drive belt from the pulley on the air-conditioning compressor.
- 1.1 Remove protection cap -3-
.
- Release and disconnect electric plug connection -2-
.
Pressure line holder on air-conditioning compressor
- Unscrew fastening screws -1-
.
Fastening screws on compressor
NOTE: Opened refrigerant system for repairs.- Risk of moisture getting into the refrigerant system.
- Risk of contaminating the refrigerant circuit.
- Risk of saturation and irreparable damage to desiccator.
- Irreparable damage to the desiccator can damage the compressor and evaporator.
→ After opening the refrigerant circuit, close off the refrigerant lines/connections immediately using the relevant stoppers. To avoid contaminating the refrigerant circuit, the stoppers for the different refrigerants must be stored and used separately.
→ The desiccator must be replaced if the air humidity is high and if the refrigerant circuit is left open for a long time.
- Disconnect refrigerant lines -3-
at the air-conditioning compressor.
Fastening screws on compressor
- 4.1 Get a second mechanic to hold the air-conditioning compressor securely.
- 4.2 Unscrew fastening screws -2- .
- 4.3 Remove refrigerant lines -3- .
- Remove air-conditioning compressor in a downward direction.