Removing Turbocharger
WARNING: This page is about a different variant/trim than selected.
WARNING:
Hot fluid
- Danger of scalding
- → Let the fluid cool down.
- → Wear personal protective gear.
CAUTION:
Hot components
- Risk of burns
- → Let hot components cool down.
- → Wear personal protective gear.
- Disconnect pressure hose -1-
from the turbocharger.
Pressure hose on turbocharger
- 1.1 Loosen screw-type clamp on pressure hose -2- .
- 1.2 Pull off pressure hose -1- and set it aside.
- Remove turbocharger support -1-
.
Turbocharger support
- 2.1 Unscrew screws -2- .
- 2.2 Remove turbocharger support -1- .
- Remove oil return line -1-
.
Oil return line
- 3.1 Unscrew screws on line connections -2- .
- 3.2 Remove oil return line -1- .
- 3.3 Catch escaping oil and close off line connections using suitable stoppers.
- Release and disconnect electric plug connections for recirculating air valve -1-
and electronic adjuster -2-
.
Electric plug connections
- Disconnect coolant return line and oil supply line -1 and 2-
.
Coolant return line and oil supply line
- 5.1 Unscrew screw securing line connection for coolant return line -3- .
- 5.2 Disconnect coolant return line -1- .
- 5.3 Catch escaping coolant and close off line connections using suitable stoppers.
- 5.4 Unscrew screw securing line connection for oil supply line -4- .
- 5.5 Disconnect oil supply line -2- .
- 5.6 Catch escaping oil and close off line connections using suitable stoppers.
Information
You will need a second mechanic to help you with this step.
- Loosen turbocharger -1-
.
Turbocharger
- 6.1 Unscrew screws for heat shield on turbocharger -2- .
- 6.2 Remove heat shield for turbocharger -3- .
- 6.3 Unscrew nuts on exhaust flange -4- .
- 6.4 Tilt the turbocharger -1- away from the engine and get a second mechanic to hold it at this position.
Information
You will need a second mechanic to help you with this step.
- Remove turbocharger.
Turbocharger
- 7.1
Disconnect coolant supply line -2-
.
- 7.1.1 Unscrew screw on line connection -1- .
- 7.1.2 Pull off coolant supply line -2- .
- 7.1.3 Catch escaping coolant and close off line connections using suitable stoppers.
7.2 Remove the turbocharger by pulling it up.
- 7.1
Disconnect coolant supply line -2-
.