Disassembling Cylinder Head
- > VAS 6419 - Cylinder head tensioning device must be fitted on > VAS 6095A - engine and gearbox bracket .
- Secure cylinder head using supports to > VAS 6419 - cylinder head tensioning device
.
- 2.1 > VAS 6419 - Cylinder head tensioning device must now be connected to compressed air.
- 2.2 Push air cushion with the lever under the relevant combustion chamber.
- 2.3 Allow as much compressed air as required to flow into the air cushion until it is touching the valve discs.
- Remove valve keys.
- 3.1
Fit valve key disassembly tools from > VAS 5161A - removal and installation device for valve cotters
on the cylinder head.
- 3.1.1 Screw engaging lock VAS 5161/5 -1- into the appropriate threaded bore.
- 3.1.2 Position assembly cartridge VAS 5161/8A -2- on the valve keys.
- 3.1.3 Engage pressure fork VAS 5161/2 with lever -3- at a suitable position on the engaging lock VAS 5161/5 -1- and support it on the assembly cartridge VAS 5161/8A -2- .
- 3.2 Press the valve springs together by pressing the pressure forks VAS 5161/2.
- 3.3 Loosen valve keys from the valve stem by turning the rotary head -4- on the assembly cartridge VAS 5161/8A -2- .
- 3.4
Pull rotary head -4-
up and slowly guide up pressure fork VAS 5161/2
with lever -3-
.
This should secure the valve keys in the assembly cartridge VAS 5161/8A.
Assembly overview - valve keys
- 3.1
Fit valve key disassembly tools from > VAS 5161A - removal and installation device for valve cotters
on the cylinder head.
- Pull knurled screw -1-
on the assembly cartridge VAS 5161/8A
and tap out the valve keys -2-
.
Valve keys
- Remove valve-spring plates and valve springs.
- 5.1 Mark the installation position of the valve springs and valve-spring plates for re-installation.
- 5.2 Set valve springs and valve-spring plates down on a suitable surface so that they cannot get mixed up.
- Pull off valve-stem seals using > 3364 - puller-1-
.
Puller
- Remove bottom valve-spring plate -1-
.
Bottom valve-spring plate
- Check valve springs, valves, valve guides and valve seats for damage.
- Thoroughly clean cylinder head and all parts before assembly.