Installing Inner Side Section

Information 

• Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
• The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
• Do not begin bonding work until all materials and tools necessary for later repair work are available. 

1. Install inner side section and check that it fits perfectly. Check gap dimensions.

   > 5X00IN41 GAP DIMENSIONS - section on "Installing"

2. Apply adhesive to the marked areas. > Application depth 3.0 mm 

   Working with body structural adhesive

   > 5X00IN41 GAP DIMENSIONS - section on "Installing"

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Applying adhesive

   WELDING SPECIFICATION 

   Red	Plug-welding/apply a full weld using inert gas without bonding
   Yellow	Bonding + riveting
   Blue	Bonding
   Orange	Resistance spot-welding + bonding
   Green	Resistance spot-welding

3. Resistance spot-weld the inner side section.
   1. 3.1  Rivet in area -A;B-  . > BLIND RIVET 999.190.227.01 
   2. 3.2  Apply a full weld to area -C-  using inert gas.
   3. 3.3  Apply a full weld to area -arrows-  using inert gas.
   4. 3.4  Rivet in area -D-  . > BLIND RIVET 999.190.227.01 

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Removing inner side section

4. Resistance spot-weld the inner side section.

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Removing inner side section