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Home >> Porsche >> 2020 >> 718 Spyder >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 53 - Body Rear - 718 SPYDER >> WM, 530255 Replacing Rear End >> Installing Rear End

Installing Rear End

  1. Install rear end and check that it fits perfectly. Check gap dimensions.

    > 5X00IN DIAGRAM - BODY GAP DIMENSIONS

  2. Apply adhesive. > ADHESIVE 000.043.206.30  > Application depth 5.0 mm 

    Working with body structural adhesive

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE - section on "Installing"

    G14394841Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Preparing connection areas of the body

    G14394842Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Preparing connection areas of the body

  3. Fit in and secure the rear end.
    1. 3.1  Rivet in area -A-  . > BLIND RIVET 999.190.227.01 
    2. 3.2  Screw in ground connection in area -B-  . > Tightening torque 15 (11 ftlb.) Nm  . > COUNTERSUNK SCREW 999.073.549.01  and > HEXAGON NUT 900.377.003.01 

      > 5X00IN25 MAKING GROUND CONNECTIONS - section on "Installing"

    3. 3.3  Rivet in area -C-  . > BLIND RIVET 999.190.230.01 
    G14394843Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing rear end

  4. Rivet in area -A-  . > BLIND RIVET 999.190.227.01 
    G14394844Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing rear end

  5. Rivet in area -A-  . > BLIND RIVET 999.190.227.01 
    G14394845Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing rear end

  6. Resistance spot-weld the end plate area.
    G14394846Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing rear end

  7. Resistance spot-weld the wheel housing area.
    G14394847Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing rear end

  8. Resistance spot-weld the air intake area.
    G14394848Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing rear end

  9. Bond in moulded part.

    > 5X00IN22 WORKING WITH BODY FOAM FILLER - section on "Installing"

    G14394849Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding in moulded part

  10. Install filler plate.

    Information 

    • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
    • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
    • Do not begin bonding work until all materials and tools necessary for later repair work are available. 
    1. 10.1  Apply adhesive.

      > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE - section on "Installing"

      > ADHESIVE 000.043.206.30  > Application depth 5.0 mm 

    G14394850Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing filler plate

  11. Rivet in filler plate. > BLIND RIVET 999.190.229.01 
    G14394851Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing filler plate

  12. Resistance spot-weld the filler plate.
    G14394852Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing filler plate