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Home >> Porsche >> 2020 >> 718 Spyder >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> 51 - Body Center, Roof, Frame - 718 SPYDER >> WM, 514555 Replacing Outer Side Member >> Installing Side Member

Installing Side Member

  1. Apply adhesive. > Application depth 3.0 mm 

    Working with body structural adhesive

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE - section on "Information"

    G14382358Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Preparing side member

  2. Resistance spot-weld the side member.
    1. 2.1  Rivet in area -B-  . > BLIND RIVET 999.190.227.01 
    G14382359Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing side member

  3. Resistance spot-weld the side member.
    1. 3.1  Rivet in area -A-  . > BLIND RIVET 999.190.227.01 
    G14382360Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing side member

  4. Apply adhesive. > Application depth 3.0 mm 

    Working with body structural adhesive

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE - section on "Information"

    G14382361Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas on lower B-pillar section

  5. Rivet in B-pillar section.
    G14382362Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing B-pillar section

    1. 5.1  Rivet in B-pillar section in areas -B, C-  . > BLIND RIVET 999.190.227.01 
    2. 5.2  Resistance spot-weld the B-pillar section in area -A-  .
    3. 5.3  Apply a full weld to the B-pillar section in area -D-  .
  6. Apply a full weld to the B-pillar section in areas -X-  using inert gas.
    G14382363Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Lower B-pillar section

  7. Cut new inner side section in accordance with the measurements and the old part.
    G14382364Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing inner side panel section

  8. Prepare inner side panel section for bonding.

    Information 

    • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
    • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
    • Do not begin bonding work until all materials and tools necessary for later repair work are available. 
    1. 8.1  Apply adhesive. > Application depth 3.0 mm 

      Working with body structural adhesive

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE - section on "Information"

    G14382365Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas on inner side panel section

  9. Install inner side panel section.
    1. 9.1  Resistance spot-weld area -A-  .
    2. 9.2  Apply a full weld to area -X-  using inert gas.
    G14382366Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing inner side panel section

  10. Resistance spot-weld the side member in the rear closing panel area
    G14382367Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Rear side member closing panel

    WELDING SPECIFICATION 

    Yellow Resistance spot-welding + bonding
  11. Cut new outer side section in accordance with the measurements and the old part.
  12. 12 
    1. 12.1  Prepare new part for bonding.

      Information 

      • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
      • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
      • Do not begin bonding work until all materials and tools necessary for later repair work are available. 
    2. 12.2  Apply adhesive. > Application depth 3.0 mm 

      Working with body structural adhesive

      > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE - section on "Information"

  13. Install outer side panel section.
    1. 13.1  Resistance spot-weld the side panel section in area -A-  carefully.
    2. 13.2  Plug-weld the side panel section in area -B-  carefully.
    G14382368Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing side panel section

  14. Apply a full weld to the side panel section in area -X-  using inert gas.
    G14382369Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing side panel section

  15. Install A-pillar section.
    1. 15.1  Plug-weld areas -B and C-  carefully.
    2. 15.2  Apply a full weld to area -X-  using inert gas.
    G14382370Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing A-pillar section

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