Preparing Connection Areas Of Body For Installing (Upper) Seat-Belt Connection Reinforcement

Press out punch rivets in areas -A- . > VAS 6790 - Compact Booster
Grind down punch rivets in areas -B- .

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Working on left punch rivets

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Working on right punch rivets
Drill out resulting punch rivet holes in areas -A- . > Diameter 6.8 mm

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Drilling out left punch rivet holes

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Drilling out right punch rivet holes
Fit in and secure (upper) seat-belt connection reinforcement at the left -1- in accordance with dimension -x- . > Length 7 mm

Fig 1: Checking (Upper) Seat-Belt Connection Reinforcement Fitting Dimension
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Fitting in (upper) seat-belt connection reinforcement at the left
Fit in and secure (upper) seat-belt connection reinforcement at the right -2- in accordance with dimension -y- . > Length 7 mm

Fig 2: Checking (Upper) Seat-Belt Connection Reinforcement Fitting Dimension
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Fitting in (upper) seat-belt connection reinforcement at the right
Mark drilling positions for body in areas -C- and -D- at existing bores on the (upper) seat-belt connection reinforcement at the left -1- and (upper) seat-belt connection reinforcement at the right -2- .

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Marking drilling positions at the left

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Marking drilling positions at the right
Mark drilling positions for (upper) seat-belt connection reinforcement at the left and right in areas -A- at existing bores on the body.

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Marking drilling positions for (upper) seat-belt connection reinforcement at the left

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Marking drilling positions for (upper) seat-belt connection reinforcement at the right
Measure and mark drilling position on (upper) seat-belt connection reinforcement at the right -2- in accordance with dimension -u- and dimension -v- .

Fig 3: Checking (Upper) Seat-Belt Connection Reinforcement Drilling Dimension
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Measuring and marking drilling position
Drill and de-burr hole at the previously applied marking in area -E- through the (upper) seat-belt connection reinforcement at the right -2- and the body. > Diameter 6.8 mm

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Drilling hole on (upper) seat-belt connection reinforcement at the right
Remove (upper) seat-belt connection reinforcement at the left and (upper) seat-belt connection reinforcement at the right from the body.
Drill and de-burr holes at the previously applied markings in areas -C- . > Diameter 6.8 mm
Drill and de-burr holes at the previously applied markings in areas -D- . > Diameter 8.5 mm

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Drilling holes on the body at the left

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Drilling holes on the body at the right
Prepare connection area on the body for bonding in the marked areas at the left and right.
> 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

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Preparing connection areas on body