Removing High-Pressure Pump
- Danger of fire or explosion
→ Avoid contact with hot parts or sources of ignition.
→ Use suction to remove ignitable vapors.
→ Attach warning sign in a clearly visible position.
→ Contain leaked media using non-flammable absorbent material and put it in a container designed for this purpose for disposal in accordance with local requirements.
→ Secure collection containers/vessels to prevent them from tipping over.
- Danger of poisoning or suffocation
- Danger of burns to the eyes and skin
→ Ventilate the work area well.
→ Never ingest or inhale.
→ Read specific information on the Hazard Sheet.
→ Wear personal protective gear.
→ Do not smoke, eat or drink in the work area.
- Risk of eye injuries
→ Wear personal protective gear.
→ Place a cloth around the joint.
→ Release pressure by carefully pulling off lines and hoses.
Information
- Escaping fuel must be soaked up using suitable binding material.
- The fuel system must be depressurized before starting work on it.
- Only work on the fuel system in well-ventilated rooms.
- Any seals that were removed must always be replaced.
- Never use sealant containing silicone or silicone spray when the injection system is open. Traces of silicone drawn in by the engine are not combustor and damage the oxygen sensors.
Information
The rules relating to cleanliness and instructions for working on the fuel system must always be observed before and during the work.
> 2X00IN RULES RELATING TO CLEANLINESS AND INSTRUCTIONS FOR WORKING ON THE FUEL SYSTEM
> 2X00IN BASIC SAFETY INSTRUCTIONS FOR WORKING WITH THE FUEL SYSTEM
Information
- Open connections and lines must be closed off using suitable stoppers or caps.
- Remove heat shield -1-
.
- 1.1 Unscrew and remove screws -2- .
- 1.2 Remove heat shield -1- .
Heat shield
- Release and disconnect electric plug connection -1-
from the high-pressure pump.
Electric plug connection
- Remove sound absorber -1-
.
Sound absorber
Information
- Do not bend high-pressure lines.
- Check connection points for leaks following fitting.
- Unscrew union nut -1-
and press high-pressure line -2-
aside.
Union nut
- Unscrew screws -1-
and remove high-pressure pump -2-
with roller tappet.
High-pressure pump