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Home >> Porsche >> 2019 >> Macan Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 16 (30 Clutch, Actuation 2.9L -- 95B - MACAN (95B)) >> WM, 304919 Removing And Installing Double Clutch >> Installing Double Clutch

Installing Double Clutch

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Information 

  1. Check plain bearing bushing -1-  in the transmission for scoring and replace it if damaged.
    G15153122Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Plain bearing bushing

  2. Position double clutch cover -1-  and install new  circlip -2-  .
    G15153123Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Circlip on double clutch cover

    Information 

    • Do not crush new O-ring. 

    Information 

    • Plain compression rings must move freely. 
  3. Prepare double clutch for installation.
    1. 3.1  Install new  O-ring on double clutch cover
    2. 3.2  Turn plain compression rings -2-  on the hub and check for smooth operation and axial play.
    3. 3.3  Coat O-ring on double clutch cover -1-  and hub with ATF.
      G15153124Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Double clutch

  4. > T40199 - Guide pins-1-  must be screwed in.
    G15153125Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    140199 Guide pins

  5. > T40123B - Lifting equipment  must be fitted on the double clutch.
    1. 5.1  Push T40123 A/1 - Sleeve  onto the drive shaft.
    2. 5.2  Fit puller of the > T40123B - lifting equipment  .
      1. 5.2.1  Position the puller so that it engages under T40123 A/1 - Sleeve. 
      2. 5.2.2  Close the puller and tighten knurled nut.
    3. 5.3  Check that the > T40123B - lifting equipment  is fitted securely on the drive shaft.

      Information 

      The double clutch is fitted correctly if the O-ring on the double clutch cover is touching the edge of the transmission housing.

  6. Install double clutch -1-  .
    G15153126Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    T40123B Lifting equipment with workshop crane

    1. 6.1  > T40123B - Lifting equipment-2-  must be engaged using > 10-222A/2 - additional hooks-3-  on the > VAS 6100 - workshop crane-4-  .
    2. 6.2  Insert double clutch -1-  into the transmission housing using > T40123B - lifting equipment  .
      1. 6.2.1  Position double clutch using > T40199 - guide pins  .
    3. 6.3  Allow the double clutch to engage in the splines of the ATF pump and transmission shaft using short lifting/turning movements.
  7. > T40123B - Lifting equipment-1 -  must now be removed from the drive shaft -2-  .
    G15153127Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    T40123B Lifting equipment

    1. 7.1  Loosen knurled screw -5-  and open puller -4-. 
    2. 7.2 T40123 A/1 - Remove sleeve -3-  from the drive shaft -2-  .
  8. Secure double clutch cover -1-  .
    Fig 1: Double Clutch Cover Screws Tightening Sequence
    G15153128Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Cover on double clutch

    1. 8.1  Screw in screws evenly by hand until the screw head is touching the clutch cover.
    2. 8.2  Tighten the crankshafts one after the other in steps of 90° until the clutch cover is touching the transmission housing.
    3. 8.3  Screw in and tighten screws -2 to 6-  .

      > Tightening - torque + 10 Nm (7.4 ftlb.) 

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