Removing Rear Muffler
WARNING: This page is about a different variant/trim than selected.
CAUTION:
Hot components
- Risk of burns
→ Let hot components cool down.
→ Wear personal protective gear.
CAUTION:
Heavy components
- Risk of squashing
→ Wear personal protective gear.
→ Get someone to help if necessary.
- Support the exhaust system at the same height as the centre silencer using >VAS 6931 - engine and gearbox jack and secure with a tension strap.
- Only for vehicles with sports exhaust system:
Release and disconnect electric plug connection -1- on servo motor for exhaust flap -2- .
Electric plug connection for servo motor for exhaust flap
Information
- Due to manufacturing problems, rear mufflers (rear silencers) with non-standard exhaust pipe lengths will be delivered as spare parts during the first 3 - 6 months.
- These spare parts must be adapted until such a time as the standard spare parts are introduced.
- The cutting positions are marked and the parts must be cut at the centre markings.
- Cut exhaust pipes -1-
.
Cutting exhaust system pipes
- 3.1 Cut exhaust pipes at the marked cutting points -Arrows- using >V.A.G 1561B - Electric cutter and >VAS 6780 - body saw.
- Remove rear silencer -1-
with the help of another person.
Removing rear silencer
- 4.1 Unscrew screws on the rear silencer holders -2- .
- 4.2 Guide rear silencer -1- down and out.
- 4.3 Clamps (see Spare Parts Catalogue) are required for installing the new silencer.
Information
The appearance and number of tailpipes may vary, depending on vehicle equipment.
- Remove tailpipes -1-
.
Tailpipes
- 5.1 Loosen screw on clamp -3- .
- 5.2 Loosen clamp -2- .
- 5.3 Pull tailpipes -1- off the rear silencer.
- Remove retaining rubbers -1-
from the rear silencer -2-
.
Rear silencer retaining rubbers
- 6.1 Check retaining rubbers for damage and replace them if necessary!
- Only for vehicles with sports exhaust system: Remove exhaust flap actuator.
> Removing and installing exhaust flap actuator