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Home >> Porsche >> 2019 >> Cayenne Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 16 (6X Body-Equipment Outside-General (Coupe) -- 9YB - Cayenne (9YB)) >> WM, 6X00IN22 Using PORSCHE 2-Component Window Adhesive >> Working With PORSCHE 2-Component Window Adhesive >> Joining Process

Joining Process

WARNING: This page is about a different car, the 2023 Porsche Cayenne, 2022 Porsche Cayenne, 2021 Porsche Cayenne, and 2020 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.

Information 

Adhesive must be free of damage. Deformed adhesive must not be used.

  1. Prepare cartridge -A. B-  .
    G15239202Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Cartridge

    1. 1.1  Pierce the membrane in the nozzle connection -X-  using > VAS 221 005 - cartridge opener-1-  . Remove flanged cover on end of cartridge -Y-  with > VAS 221 005 - cartridge opener-1-  .
    2. 1.2  Clean > VAS 221 005 - cartridge opener-1-  after opening an individual cartridge.
  2. Screw both cartridges -A, B-  onto mixing nozzle -1-  .
    G15239203Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Cartridges

    Information 

    • Adhesive cartridges must only be used with piston-driven applicator guns. 
    • In the case of piston-driven processing guns with compressed air, the pressure must be at least 4.5 bar/66 psi. 
  3. Insert mixing cartridge into the > VAS 5237 - double cartridge gun. 
    G15239204Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Dual-cartridge gun

    1. 3.1  Move pressure piston back fully.
    2. 3.2  Insert double cartridge -A, B-  into the bonding gun -1-  .
  4. Press out adhesive components.
    G15239205Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Adhesive coming out

    1. 4.1  Actuate the valve -Arrow-  and allow the pressure pistons to move out slowly until both adhesive components emerge at the mixing tube.
    2. 4.2  Wipe off emerging adhesive components.
  5. Screw processing nozzle -1-  onto the cartridge nozzle -2-  .
    G15239206Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Processing nozzle

  6. Align processing nozzle.
    G15239207Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Direction of processing nozzle

    Information 

    • In this position, the closed surfaces must be visible at the horizontal mixing nozzle from above and below and the mixing blade of the mixer insert from the sides. 
    1. 6.1  Turn the processing nozzle on the mixing nozzle until the illustrated position is reached.

    Information 

    G15239208Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Processing time

    • The processing time of the adhesive at room temperature (23°C) is 10 min. The adhesive must be applied and the component must be joined within this time. 
    • To ensure that the substance is completely mixed, apply a bead of fresh adhesive that is approx. 10-20 cm long to a piece of cardboard before using it. 
    • Also apply a bead of adhesive approx. 10 cm long to a solid surface to test it. 
    • One adhesive set contains 6 m of adhesive bead. Have several adhesive sets ready if necessary. 
  7. Mix adhesive components.
    G15239209Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Valve

    1. 7.1  Actuate the valve -Arrow-  and allow the pressure pistons to move out slowly until the adhesive is visible in the application tube.

    Information 

    • When applying adhesive to a vehicle window, make sure there is a gap of at least > Required value 5 mm between the adhesive bead and seal profile. 

    Information 

    • In addition to this service information, observe the relevant job descriptions for body repairs! 
  8. Apply adhesive to component.
  9. Bond component to the body.
G15239210Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Bonding

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