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Home >> Porsche >> 2019 >> 718 Boxster Base, Automatic DCT Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 20 (40 Wheel Suspension Front Drive Shaft 2.5L -- 982 - BOXSTER/CAYMAN) >> WM, 407719 Removing And Installing Front Anti-Roll Bar >> Removing And Installing Front Anti-Roll Bar >> Installing Front Anti-Roll Bar

Installing Front Anti-Roll Bar

WARNING: This page is about a different variant/trim than selected.
  1. Position anti-roll bar in installation position.
  2. Fit front-axle cross member.
    G14947873Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Front-axle carrier

    1. 2.1  Carefully move the front-axle cross member into installation position using the hydraulic lift.

      Make sure not to trap any lines and plug connections.

      Check that the lines are routed correctly.

    2. 2.2  Tighten fastening screws -1-  > Initial tightening 90 Nm (67 ftlb.)  > Final tightening + 90° 
    3. 2.3  Tighten fastening screws -3-  > Initial tightening 90 Nm (67 ftlb.)  > Final tightening + 180° 
    4. 2.4  Tighten fastening nuts -2-  and counter at the bolt using a Torx wrench. > Initial tightening 90 Nm (67 ftlb.)  > Final tightening + 90° 
    5. 2.5  Clip in clips for coolant pipes and tighten fastening screws -4-  > Tightening torque 10 Nm (7.5 ftlb.) 
    6. 2.6  Tighten fastening screws -7-  > Initial tightening 90 Nm (67 ftlb.)  > Final tightening + 90° 
  3. Tighten threaded connections for anti-roll bar clamps -1-  > Tightening torque 65 Nm (48 ftlb.) 
    G14947874Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Anti-roll bar on front-axle cross member (shown on the 991)

  4. Fit universal joint on the steering gear.
    G14947875Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Universal joint for steering column

    1. 4.1  Connect universal joint to the steering gear.
    2. 4.2  Insert fastening screw -1-  into universal joint and tighten it. > Initial tightening 20 Nm (15 ftlb.)  > Final tightening + 90° 
  5. Fit connecting links on anti-roll bar.
    G14947876Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Lower connecting link mounting

    1. 5.1  Guide ball-joint pin into the bore in the anti-roll bar.
    2. 5.2  Tighten fastening nut -1-  To tighten the fastening nut, counter with a > 9546- screwdriver  at the ball-joint pin. > Initial tightening 40 Nm (30 ftlb.)  > Final tightening + 30° 

      Information 

      Following installation, seal the threaded joint securing tie rod to wheel bearing housing with wax as shown in -Illustration-  . Use Pfinder AP14/4 for this (see PIWIS Parts Information - PET).

      G14947877Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Applying wax on marked area (shown on threaded joint securing lower trailing arm)

  6. Fit tie rod on wheel bearing housing.
    G14947878Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Fitting tie rod on wheel bearing housing

    1. 6.1  Guide in control arm spoiler (air guide for brake cooling) and clip it in at the back of the longitudinal arm.
    2. 6.2  Tighten fastening nut -1-  Counter with a > 9546 - screwdriver  at the ball-joint pin while doing this. > Tightening torque 85 Nm (63 ftlb.) 
  7. Clip in ball joint on the level sensor linkage -1-  on the lower trailing arm.
    G14947879Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Ball joint on level sensor