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Technical Values

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Location Description Type Basic value Tolerance 1 Tolerance 2
Oil windage tray to crankcase M6 x 20 (10.9) Tightening torque 13 Nm (9.5 ftlb.)    
Screw plug M30 x 1.5 Tightening torque 80 Nm (59 ftlb.)    
Cover M6 x 10 Tightening torque 13 Nm (9.5 ftlb.)    
Bearing pin for guide and tensioning rails Hexagon socket M6 x 12 (10.9) Tightening torque 10 Nm (7.5 ftlb.)    
Main bearing screw for crankcase: Step 1 M10 x 195 (12.9) with sealing washer Initial tightening 5 Nm (3.5 ftlb.)    
Main bearing screw for crankcase: Step 2 M10 x 195 (12.9) with sealing washer Initial tightening 15 Nm (11 ftlb.)    
Main bearing screw for crankcase: Step 3 M10 x 195 (12.9) with sealing washer Initial tightening 50 Nm (37 ftlb.)    
Main bearing screw for crankcase: Step 4 Loosen all screws Loosen 0 Nm (0 ftlb.)    
Main bearing screw for crankcase: Step 5 M10 x 195 (12.9) with sealing washer Initial tightening 5 Nm (3.5 ftlb.)    
Main bearing screw for crankcase: Step 6 M10 x 195 (12.9) with sealing washer Tightening torque 15 Nm (11 ftlb.)    
Main bearing screw for crankcase: Step 7 M10 x 195 (12.9) with sealing washer - set threshold torque of 15 Nm (11 ftlb.) Torque angle 75°    
Main bearing screw for crankcase: Step 8 M10 x 195 (12.9) with sealing washer Torque angle 75°    
Threaded joint for supporting mount: Step 1 M8 x 35 (10.9) Initial tightening 3 Nm (2 ftlb.)    
Threaded joint for supporting mount: Step 2 M8 x 35 (10.9) - set threshold torque of 5 Nm (3.5 ftlb.) Torque angle 70 Grad    
Additional cross bolt connection M8 x 35 (10.9) Tightening torque 33 Nm (24 ftlb.)    
Cross bolt connection on crankcase M6 x 40 (10.9) Tightening torque 13 Nm (9.5 ftlb.)    
Bolts for outer crankcase (oil pan area) M8 x 120 (10.9) Tightening torque 33 Nm (24 ftlb.)    
Engine support to engine Screw, M6 x 40 Tightening torque 13 Nm (9.5 ftlb.)    
Engine support to engine Screw, M8 x 75 Tightening torque 33 Nm (24 ftlb.)    
Connecting rod bolt: Step 1 M10 x 1.25 x 51 (12.9) - external serration Initial tightening 5 Nm (3.5 ftlb.)    
Connecting rod bolt: Step 2 M10 x 1.25 x 51 (12.9) - external serration Subsequent tightening torque 16 Nm (12 ftlb.)    
Connecting rod bolt: Step 3 M10 x 1.25 x 51 (12.9) - external serration Tightening torque 20 Nm (15 ftlb.)    
Connecting rod bolt: Step 4 M10 x 1.25 x 51 (12.9) - external serration Tightening angle 80°    
Connecting rod bolt: Step 5 M10 x 1.25 x 51 (12.9) - external serration Loosen screws - 360°    
Connecting rod bolt: Step 6 M10 x 1.25 x 51 (12.9) - external serration Initial tightening 5 Nm (3.5 ftlb.)    
Connecting rod bolt: Step 7 M10 x 1.25 x 51 (12.9) - external serration Subsequent tightening torque 16 Nm (12 ftlb.)    
Connecting rod bolt: Step 8 M10 x 1.25 x 51 (12.9) - external serration Tightening torque 20 Nm (15 ftlb.)    
Connecting rod bolt: Step 9 M10 x 1.25 x 51 (12.9) - external serration Final tightening angle 80° +/- 3°  
Belt tensioner to bracket, top Internal Torx, M8 x 60 (10.9) Tightening torque 27 Nm (20 ftlb.)    
Belt tensioner to crankcase Internal Torx, M8 x 26 (10.9) Tightening torque 27 Nm (20 ftlb.)    
Tensioner to tensioning roller carrier Internal Torx, M8 x 33 (10.9) Tightening torque 23 Nm (17 ftlb.)    
Belt tensioner bracket to crankcase M8 x 50 screws (10.9) Tightening torque 33 Nm (24 ftlb.)    
Belt tensioner bracket to crankcase Screw, M6 x 20 (10.9) Tightening torque 13 Nm (9.5 ftlb.)    
Tensioning roller to tensioning lever Screw M10 x 26 - internal Torx, T50 Tightening torque 45 Nm (33 ftlb.)    
Deflection roller bracket to unit carrier External Torx, M8 x 60 Tightening torque 23 Nm (17 ftlb.)    
Deflection roller bracket to crankcase External Torx screw, M6 x 30 Tightening torque 13 Nm (9.5 ftlb.)    
Deflection roller to bracket Screw, M10 x 45 Tightening torque 45 Nm (33 ftlb.)    
Vibration damper to crankshaft: Step 1 External Torx screw, M8 x 1 x 25 (12.9) - replace screws Initial tightening 3 Nm (2 ftlb.)    
Vibration damper to crankshaft: Step 2 External Torx screw, M8 x 1 x 25 (12.9) - replace screw Initial tightening 8 Nm (6 ftlb.)    
Vibration damper to crankshaft: Step 3 External Torx screw, M8 x 1 x 25 (12.9) - replace screws - set threshold torque of 10 Nm (7.5 ftlb.) Torque angle 90° +/- 5°  
Flywheel to crankshaft Internal serration, M10 x 1 x 29 (12.9), micro-self-locking-replace screws Initial tightening 25 Nm (19 ftlb.)    
Flywheel to crankshaft Internal serration, M10 x 1 x 29 (12.9), micro-self-locking - replace screws Final tightening torque angle 120°    
Valve lift adjustment valve to cylinder head Screw, M5 x 12 (10.9) Tightening torque 8 Nm (6 ftlb.)    
Phase sensor to cylinder head Internal Torx, M6 x 14 - always replace Tightening torque 4 Nm (3 ftlb.)    
Phase sensor to cylinder head Internal Torx, M6 x 14 - always replace Torque angle 60°    
Stopper for pressurized oil bore on cylinder head M12 x 1.5 Tightening torque 23 Nm (17 ftlb.)    
Stopper for pressure oil filling on cylinder head M12 x 1.5 Tightening torque 25 Nm (19 ftlb.) +/- 2.5 Nm (2 ftlb.)  
Stopper for pressurized oil bore M10 x 1 (6.8) Tightening torque 12 Nm (9 ftlb.)    
Ground strap to cylinder head 3-4 Torx screw, M8 x 20 (10.9) Tightening torque 23 Nm (17 ftlb.)    
Ground strap to body Screw, M8 Tightening torque 23 Nm (17 ftlb.)    
Bearing pin for guide and tensioning rails Hexagon socket M6 x 12 (10.9) Tightening torque 10 Nm (7.5 ftlb.)    
Chain tensioner M22 x 1.5; replace sealing ring Tightening torque 80 Nm (59 ftlb.)    
Vacuum line to vacuum pump and crankcase M6 x 14 Tightening torque 10 Nm (7.5 ftlb.)    
Cylinder head to crankcase: Step 1 Internal Torx, M12 x 1.5 x 140 (12.9) Initial tightening 5 Nm (3.5 ftlb.)    
Cylinder head to crankcase: Step 2   Tightening torque 50 Nm (37 ftlb.)    
Cylinder head to crankcase: Step 3   Loosen all screws 0 Nm (0 ftlb.)    
Cylinder head to crankcase: Step 4   Initial tightening 4 Nm (3 ftlb.)    
Cylinder head to crankcase: Step 5   Subsequent tightening 12 Nm (9 ftlb.)    
Cylinder head to crankcase: Step 6 Screws 1-2 as per tightening sequence - set threshold torque of 15 Nm (11 ftlb.) Torque angle 65°    
Cylinder head to crankcase: Step 7 Screws 3-6 as per tightening sequence - set threshold torque of 15 Nm (11 ftlb.) Torque angle 60°    
Cylinder head to crankcase: Step 8 Screws 1-2 as per tightening sequence Final tightening torque angle 65°    
Cylinder head to crankcase: Step 9 Screws 3-6 as per tightening sequence Final tightening torque angle 60°    
Chain case to cylinder head 1-2 Torx screw, M6 x 25 Initial tightening 5 Nm (3.5 ftlb.)    
Chain case to cylinder head 1-2 Torx screw, M6 x 25 Torque angle 45°    
Chain case to cylinder head 3-4 Torx screw, M6 x 65 (10.9) Initial tightening 5 Nm (3.5 ftlb.)    
Chain case to cylinder head, 3-4 Torx screw, M6 x 65 (10.9) Torque angle 70°    
Chain case to cylinder head 3-4 Torx screw, M6 x 25 Initial tightening 5 Nm (3.5 ftlb.)    
Chain case to cylinder head 3-4 Torx screw, M6 x 25 Torque angle 45°    
Engine mount bracket to cylinder head Screw, M8 x 35 Tightening torque 33 Nm (24 ftlb.)    
Engine mount bracket to cylinder head Screw, M8 x 45 Tightening torque 33 Nm (24 ftlb.)    
Engine mount bracket to cylinder head Screw, M8 x 110 Tightening torque 33 Nm (24 ftlb.)    
Engine mount bracket to cylinder head Screw, M8 x 125 Tightening torque 33 Nm (24 ftlb.)    
Camshaft housing to cylinder head Torx screw, M6 x 38 (10.9) Initial tightening 5 Nm (3.5 ftlb.)    
Camshaft housing to cylinder head Torx screw, M6 x 38 (10.9) - set threshold torque of 5 Nm (3.5 ftlb.) Torque angle 50°    
Camshaft bearing saddle to cylinder head 3-4 External Torx, M6 x 70 (10.9) Initial tightening 5 Nm (3.5 ftlb.)    
Camshaft bearing saddle to cylinder head 3-4 External Torx, M6 x 70 (10.9) - set threshold torque of 5 Nm (3.5 ftlb.) Torque angle 90°    
Camshaft bearing saddle to cylinder head 1-2 External Torx, M6 x 38 (10.9) Initial tightening 5 Nm (3.5 ftlb.)    
Camshaft bearing saddle to cylinder head 1-2 External Torx, M6 x 38 (10.9) - set threshold torque of 5 Nm (3.5 ftlb.) Torque angle 50°    
Camshaft adjuster to camshaft M20 x 1.5 Final tightening torque angle 40° +/- 5°  
Camshaft adjuster to camshaft M20 x 1.5 - coat thread and head contact surface with new engine oil Initial tightening 30 Nm (22 ftlb.) +/- 1 Nm (0.5 ftlb.)  
Actuator for camshaft control to cylinder head Aluminium screw, M6 x 14 - always replace screw Initial tightening 4 Nm (3 ftlb.)    
Actuator for camshaft control to cylinder head Aluminium screw, M6 x 14 Final tightening torque angle 60°    
Pre-separator to cylinder head cover Screw, M5 x 14 Tightening torque 5.6 Nm (4 ftlb.)    
Heat shield for cylinder head 1-2 to cylinder head cover Screw, M6 x 12 (10.9) Tightening torque 10 Nm (7.5 ftlb.)    
Vacuum line to vacuum pump, cylinder head and cylinder head cover M6 x 14 (10.9) Tightening torque 10 Nm (7.5 ftlb.)    
Vacuum pump heat shield to cylinder head and vacuum line M6 x 14 (10.9) Tightening torque 10 Nm (7.5 ftlb.)    
Cylinder head cover to cylinder head Internal Torx, M6 x 25 (10.9) - the first 4 screws must always be retightened Tightening torque 13 Nm (9.5 ftlb.)    
Ground line to cylinder head cover (ignition coil) Cheese head bolt, M6 x 12 (8.8) Tightening torque 10 Nm (7.5 ftlb.)    
Exhaust gas temperature sensor holder to cylinder head cover Screw, M6 x 12 Tightening torque 10 Nm (7.5 ftlb.)    
Control valve holder to cylinder head cover M6 screw Tightening torque 13 Nm (9.5 ftlb.)    
Fuel line (holding clamp) to cylinder head and cylinder head cover Screw, M6 x 16 Tightening torque 13 Nm (9.5 ftlb.)    
Ignition coil to cylinder head cover Screw, M6 x 46 (integrated securely in ignition coil) Tightening torque 11 Nm (8 ftlb.)    
Oil-pressure sender to oil-filter console Hexagon-head bolt, M10 x 1 Initial tightening 2.5 Nm (2 ftlb.)    
Oil-pressure sender to oil-filter console Hexagon-head bolt, M10 x 1 Torque angle 85°    
Oil temperature sensor to oil-filter console M6 x 12 Tightening torque 10 Nm (7.5 ftlb.)    
Engine mount to body Screw, M10 x 45 (10.9) Initial tightening 40 Nm (30 ftlb.)    
Engine mount to body Screw, M10 x 45 (10.9) Final tightening torque angle 45 Grad    
Engine on engine mount Collar nut, M12 x 1.5 Initial tightening 40 Nm (30 ftlb.)    
Engine on engine mount Collar nut, M12 x 1.5 Final tightening torque angle 90°    
Strainer to oil pump M6 x 45 (10.9) - re-use screw Tightening torque 13 Nm (9.5 ftlb.)    
Oil pressure control valve to oil pump Counter sunk screw, M6 x 23 Tightening torque 13 Nm (9.5 ftlb.)    
Oil pressure pipe to crankcase and oil pump Torx screw, M6 x 16 (10.9) Tightening torque 13 Nm (9.5 ftlb.)    
Oil pump to crankcase Torx screw, M6 x 80 (10.9) Tightening torque 13 Nm (9.5 ftlb.)    
Oil pump to crankcase Torx screw, M6 x 30 (10.9) Tightening torque 13 Nm (9.5 ftlb.)    
Oil pump sprocket - Step 1 Internal Torx, M8 x 22 (8.8) - replace screw Initial tightening 5 Nm (3.5 ftlb.)    
Oil pump sprocket - Step 2 Internal Torx, M8 x 22 (8.8) - replace screw Initial tightening 17 Nm (13 ftlb.)    
Oil pump sprocket - Step 3 Internal Torx, M8 x 22 (8.8) - replace screw, set threshold torque of 20 Nm (15 ftlb.) Torque angle 90°    
Mounting for oil-fill pipe to holder Screw, M6 x 18 Initial tightening 3 Nm (2 ftlb.)    
Mounting for oil-fill pipe to holder Screw, M6 x 18 Final tightening 8 Nm (6 ftlb.)    
Air/oil separator to oil pump Screw, M6 x 16 (10.9) Tightening torque 13 Nm (9.5 ftlb.)    
Bulkhead box Torx screw, M6 x 16 (10.9) Tightening torque 13 Nm (9.5 ftlb.)    
Oil drain plug M18 x 1.5 Tightening torque 50 Nm (37 ftlb.)    
Lower part of oil pan to upper part of oil pan Internal Torx, M6 x 25 (10.9) Tightening torque 13 Nm (9.5 ftlb.)    
Oil-level sender to oil pan Screw, M6 x 25 (10.9) Tightening torque 10 Nm (7.5 ftlb.)    
Oil-level sender on heat shield to oil pan and coolant pipe holder Screw, M6 x 12 Tightening torque 10 Nm (7.5 ftlb.)    
Upper part of oil pan to crankcase Internal Torx, M6 x 25 (10.9) Tightening torque 13 Nm (9.5 ftlb.)    
Bulkhead box to oil pan (with oil drain) Screw, M6 x 16 Tightening torque 13 Nm (9.5 ftlb.)    
Oil separator Counter sunk screw, M6 x 20 Tightening torque 10 Nm (7.5 ftlb.)    
Oil-water heat exchanger Screw, M6 x 20 Tightening torque 13 Nm (9.5 ftlb.)    
Oil filter to console Replace sealing ring Tightening torque 25 Nm (19 ftlb.)    
Oil-filter console to engine Screw, M6 x 40 Tightening torque 13 Nm (9.5 ftlb.)    
Cable duct mounting M6 screws Tightening torque 13 Nm (9.5 ftlb.)    
Screw on oil-fill pipe holder M6 x 16 Tightening torque 13 Nm (9.5 ftlb.)    
Screw M6 x 16 Tightening torque 13 Nm (9.5 ftlb.)    
Screws for oil-fill pipe M6 x 20 Tightening torque 13 Nm (9.5 ftlb.)    
Distributor housing to crankcase, top M8 x 35 Tightening torque 33 Nm (24 ftlb.)    
Distributor housing to crankcase, bottom M8 x 50 Tightening torque 33 Nm (24 ftlb.)    
Directional-control valve to coolant connection piece Counter sunk screw, M6 x 20 Tightening torque 10 Nm (7.5 ftlb.)    
Coolant connection piece to coolant pump housing M6 x 20 Tightening torque 13 Nm (9.5 ftlb.)    
Temperature sensor for thermal management in cylinder head, bank 2 M6 x 12 (10.9) Tightening torque 10 Nm (7.5 ftlb.)    
Coolant guide to coolant pump and crankcase External Torx, M6 x 25 Tightening torque 13 Nm (9.5 ftlb.)    
Coolant drain plug Hexagon socket, M14 x 1.5 - replace sealing ring Tightening torque 25 Nm (19 ftlb.) +/- 2 Nm (1.5 ftlb.)  
Coolant regulator to housing External Torx, M6 x 55 Tightening torque 13 Nm (9.5 ftlb.)    
Coolant line holder Screw, M6 x 12 Tightening torque 13 Nm (9.5 ftlb.)    
Connecting tube to coolant pump External Torx, M6 x 20 Tightening torque 13 Nm (9.5 ftlb.)    
Coolant pump pulley Screw, M8 x 16 Tightening torque 23 Nm (17 ftlb.)    
Coolant collection unit to crankcase External Torx, M6 x 25 Tightening torque 13 Nm (9.5 ftlb.)    
Coolant pipe to crankcase External Torx, M6 x 16 Tightening torque 13 Nm (9.5 ftlb.)    
Coolant pipe to crankcase External Torx, M6 x 12 Tightening torque 13 Nm (9.5 ftlb.)    
Coolant pump to crankcase External Torx, M8 x 30 Tightening torque 33 Nm (24 ftlb.)    
Coolant pipe to housing External Torx, M6 x 20 Tightening torque 13 Nm (9.5 ftlb.)    
Coolant pipe to crankcase Screw, M6 x 12 Tightening torque 13 Nm (9.5 ftlb.)    
Heat shield on coolant pump Screw, M6 x 12 Tightening torque 10 Nm (7.5 ftlb.)    
Cooler to body Screw, M8 x 25 Tightening torque 23 Nm (17 ftlb.)    
Cooler to body Screw, M8 x 50 Tightening torque 23 Nm (17 ftlb.)    
Middle cooler to body Collar nut, M6 Tightening torque 10 Nm (7.5 ftlb.)    
Holder for middle cooler Screw, M6 x 16 and M6 nut Tightening torque 10 Nm (7.5 ftlb.)    
Electric fan with fan frame to cooler Holder with internal Torx screws, M6 x 25 Tightening torque 10 Nm (7.5 ftlb.)    
Electric fan to fan frame Hexagon nut, M6 Tightening torque 10 Nm (7.5 ftlb.)    
Coolant pipe (front underbody) Screw, M6 x 16 Tightening torque 10 Nm (7.5 ftlb.)    
Coolant reservoir to body Nut, M6 Tightening torque 10 Nm (7.5 ftlb.)    
Holder for coolant pipes (front-axle carrier, rear) Screw, M6 x 45 Tightening torque 10 Nm (7.5 ftlb.)    
Coolant pipe holder (front axle carrier, front) Screw, M6 x 35 Tightening torque 10 Nm (7.5 ftlb.)    
Holder for coolant pipe (radiator connection) Screw, M6 x 35 Tightening torque 10 Nm (7.5 ftlb.)    
Vacuum unit to disc valve holder (TMM) M4 x 12 Tightening torque 3 Nm (2 ftlb.)    
Disc valve holder to body (engine compartment) Collar nut, M6 Tightening torque 10 Nm (7.5 ftlb.)    
Coolant reservoir to body Screw, M6 x 25 Tightening torque 10 Nm (7.5 ftlb.)    
Temperature sensor in coolant pipe M14 x 1.5 - replace seal Tightening torque 35 Nm (26 ftlb.)    
Additional coolant pump holder Screw, M6 x 12 Tightening torque 13 Nm (9.5 ftlb.)    
Screw for transmission return line holder M6 x 12 Tightening torque 10 Nm (7.5 ftlb.)    
Low-temperature cooler   Tightening torque 10 Nm (7.5 ftlb.)    
Additional coolant pump to holder   Tightening torque 8 Nm (6 ftlb.)