LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2019 >> 718 Boxster Base, Automatic DCT Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 18 (15 Engine - Cylinder Head, Valve Drive 2.5L -- 982 - BOXSTER/CAYMAN) >> WM, 157037 - Disassembling And Assembling Cylinder Head >> Assembling Cylinder Head

Assembling Cylinder Head

WARNING: This page is about a different variant/trim than selected.

Information 

Reusable inner parts of the cylinder head must always be cleaned thoroughly and assigned to their original installation location.

Information 

  1. Position valve keys in insertion tool PO/11  and pick them up with assembly cartridge.
    G14944736Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Picking up valve keys using insertion tool

    1. Insertion tool for valve keys
    2. Positioning tips
    3. Assembly cartridge
    4. Valve keys
  2. Insert corresponding valve springs and upper valve-spring plate.

    Check installation position of the valve springs (marking); these must be facing the observer! 

  3. Insert the corresponding guide bush PO/18 or PO/19  and push it down as far as it will go.
    1. 3.1 Insert assembly cartridge with secured valve keys into the guide bush.
  4. Engage pressure fork with lever at a suitable position on the engaging lock and support it on the assembly cartridge.
  5. Press the valve springs together using the pressure fork.
    1. 5.1 The valve keys are released by pulling -up arrow-  on the rotating head -1-  of the assembly cartridge and are positioned on the valve stem.
    G14944737Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing/fitting valve keys

  6. Remove pressure folk with lever and assembly cartridge and check that the valve keys are seated securely.
    1. 6.1 Repeat the process if necessary.