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Home >> Porsche >> 2019 >> 718 Boxster Base, Automatic DCT Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 15 (20 Fuel Supply, Actuator 2.5L -- 982 - BOXSTER/CAYMAN) >> WM, 201019 - Removing And Installing Fuel Tank >> Removing And Installing Fuel Tank >> Remove Fuel Tank

Remove Fuel Tank

WARNING: This page is about a different variant/trim than selected.
WARNING: Highly inflammable or explosive materials 
  • Danger of fire or explosion 
    • → Avoid contact with hot parts or sources of ignition.
    • → Use suction to remove ignitable vapours.
    • → Attach warning sign in a clearly visible position.
    • → Contain leaked media using non-flammable absorbent material and put it in a container designed for this purpose for disposal in accordance with local requirements.
    • → Secure collection containers/vessels to prevent them from tipping over.
WARNING: Hot fluid 
  • Danger of scalding 
    • → Let the fluid cool down.
    • → Wear personal protective gear.
WARNING: Caustic fluids 
  • Danger of chemical burns 
    • → Wear personal protective gear.
    • → Ensure that there is good ventilation.
    • → Avoid contact with caustic fluid.
    • → If you do come into contact, wash off immediately with plenty of warm water and contact a doctor if necessary.

Information 

Watch out for emerging fuel when disconnecting fuel lines. Place a clean cloth on the connection point, then loosen the connection.

  1. Place a warning sign in a clearly visible position in the work area or on the vehicle.
    G14945576Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Unclip housing for compressor on the battery console.
  3. Remove battery console -1  -.
    G14945577Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 3.1 Unscrew fastening screws -2  -.
    2. 3.2 Lift the battery console -1  - until the electric plug connections -1 and 2-  are accessible.
    3. 3.3 Release electric plug connections -1 and 2-  under the battery console -arrows "a"-  and disconnect them -arrows "A"-  .
    G14945578Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Loosen filler neck.
    1. 4.1 Unscrew fastening screws -1  -.
      G14945579Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    2. 4.2 Release tank vent line at the filler neck -arrows "A"-  and disconnect it -arrow "B"-  .
      G14945580Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 4.3 Release tank vent line at the fuel tank flange -arrows "A"-  and disconnect it -arrow "B"-  .
      G14945581Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    4. 4.4 Loosen clamp for filler neck -arrows "A"-  and pull filler neck out of the tank flange -arrow "B"-  .
      G14945582Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    5. 4.5 Detach filler neck using a twisting motion and pull it out slightly.
  5. Release -arrows "a"-  and disconnect electric plug connections on the fuel tank -arrows-  .
    G14945583Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Disconnect fuel line on the fuel tank flange.
    G14945584Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 6.1 Open lock -arrow "A"-  and release fuel line -arrows "B"-  .
    2. 6.2 Pull fuel line up and off -arrow "C"-  .
  7. Unclip lines at the top of the fuel tank -1  -.
    G14945585Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Disconnect front left coolant pipe.
    G14945586Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 8.1 Unscrew and remove fastening screw -1  - on the bracket.
    2. 8.2 Unclip vent line on the front left coolant pipe -arrows-  .

    Information 

    Despite the fact that the coolant has been drained, residual amounts of coolant can still emerge at the joints during removal. Have sufficient collecting containers and cloths to hand.

  9. Remove front left coolant pipe.
    G14945587Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 9.1 Loosen spring clamps -arrows "A"-  .
    2. 9.2 Disconnect front left coolant pipe from the connection pieces -arrows "B"-  .
    3. 9.3 Unclip -arrows "C"-  and remove front left coolant pipe at the fastening parts.
  10. Disconnect front right coolant pipe.
    G14945588Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 10.1 Unscrew and remove fastening screw -1  - on the bracket.
    2. 10.2 Unclip fastening parts on the front right coolant pipe -arrows-  .

    Information 

    Despite the fact that the coolant has been drained, residual amounts of coolant can still emerge at the joints during removal. Have sufficient collecting containers and cloths to hand.

  11. Remove front right coolant pipe.
    G14945589Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 11.1 Loosen spring clamps -arrows "A"-  .
    2. 11.2 Disconnect front right coolant pipe from the connection pieces -arrows "B"-  .
    3. 11.3 Remove front right coolant pipe.

    Information 

    The help of another person is required for removing and installing the fuel tank.

  12. Remove fuel tank.
    G14945590Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 12.1 Unscrew and remove fastening screws -1  - for the fuel tank.
    2. 12.2 Disengage the two clips -2  - on the body.

      Information 

      The help of another person is required for removing and installing the fuel tank.

    3. 12.3 Remove fuel tank from the vehicle with the help of another person.
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