Component Overview
WARNING: This page is about a different variant/trim than selected.
CAUTION:
Dirt on injection system components (intake manifold injection and direct fuel injection system)
- Material damage
- Rough-running engine
- Bad exhaust emissions
- → Thoroughly clean connection points and adjacent areas before loosening them. If the engine is very dirty, wash it before starting disassembly work.
- → Lay removed parts on a clean surface and cover them. Only use a clean, lint-free cloth.
- → Carefully cover components or seal them if repair work will not be carried out immediately. Place rubber caps on connections. Seal intake openings with film or adhesive tape.
- → Only install clean parts. Do not take spare parts out of the packaging until just before installation.
- → Never use compressed air when the system is open. Do not move the vehicle.
Information
- Always perform a leak test in the high-pressure area after opening the fuel system.
- This is particularly important if components are disassembled and replaced.
- The threaded connections of the fuel lines must be coated with OKS 1710 lubricant (Part No. 000.043.303.27) before being screwed back on again.
- Always allow a drying time of 60 minutes for the lubricant!
- Blow residual fuel out of the lines and high-pressure pump (into a fuel-resistant container or cloth) using compressed air before installation.
- The tightening specifications must be strictly observed.
Overview of fuel system in engine compartment:
- High-pressure pump
- O-ring
- High-pressure pump screw > Tightening torque 13 Nm (9.5 ftlb.)
- High-pressure fuel connecting line > Tightening torque 25 Nm (19 ftlb.)
- Low-pressure fuel line
- Screw, M6 x 16 > Tightening torque 13 Nm (9.5 ftlb.)
- Clip for fuel line and vent line
- High-pressure sensor > Tightening torque 32.5 Nm (24 ftlb.) +/- 2.5 Nm (2 ftlb.)
- Low-pressure sensor > Tightening torque 22 Nm (16 ftlb.) +/- 2 Nm (1.5 ftlb.) Low-pressure sensor
- Fuel collection pipe, bank 1-2
- Fuel collection pipe, bank 3-4
- Screw, M6 x 85 > Tightening torque 13 Nm (9.5 ftlb.)