Removing Transmission

DANGER 

Vehicle can fall down 

• Risk of squashing or crushing 
• Risk of damage to the vehicle 
  • forward Do not place any solid objects under the raised vehicle.
  • forward Ensure that the lifting platform is prevented from lowering.
  • forward Remove solid objects before lowering the vehicle.
  • forward Raise the vehicle only at the jacking points provided.
  • forward The outer jacking points should be used primarily.

1. Release electric plug connection -1-  on the crankshaft hall sender -2-  and disconnect it.

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2. Release and disconnect electric plug connection -1-  .

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3. Disconnect vacuum line -5-  from the control valve.

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4. Clamp both coolant hoses -2-  using > 3094 - hose clamp. 
5. Loosen spring band clamps -3-  on the coolant hoses -2-  .
6. Disconnect both coolant hoses -2-  from the transmission oil cooler and close off openings.

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7. Unscrew fastening screws -1-  and remove transverse strut -2-  .

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   NOTIFICATION 

   Transmission jack positioned incorrectly. 

   • Damage to transmission and cooling fins. 
     • forward Use the entire sealing surface of the transmission.
8. Position the transmission jack -3-  under the transmission -2-  .
9. Use a restraining strap -4-  to secure the transmission -2-  on the transmission jack -3-  .

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10. Position unit elevating platform -2-  with a suitable support -1-  under the engine.

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    NOTIFICATION 

    Mechanical overload of components 

    • Component will be damaged irreparably 
      • forward Observe guidelines for assembly and disassembly
11. Remove transmission.
    1. 11.1 Loosen and unscrew fastening screws in the following sequence: -1 and 2-  , then -3 and 6-  , and finally -4 and 5-  .

       Information 

       Check that the guide sleeves between the transmission flange and engine flange remain in the engine flange.

    2. 11.2 Gradually guide the transmission out towards the rear and downwards by lowering the transmission jack.

Fig 1: Transmission Flange Screws Loosening Sequence

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