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Home >> Porsche >> 2018 >> Panamera Base >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 25 (27 Starter, Power Supply, Cruise Control 2.9L Turbo Hybrid -- 971 - PANAMERA (971)) >> WM, 279019 Removing And Installing Electric Machine With DECOUPLER >> Installing Electric Motor With DECOUPLER >> Installing Electric Motor With Separating Clutch

Installing Electric Motor With Separating Clutch

WARNING: This page is about a different variant/trim than selected.
WARNING: Incorrect handling of high-voltage components
  • Electric shock
  • Short circuit
  • Fire
  • Explosion

    → Only appropriately trained and authorized persons may work on high-voltage vehicles and components.

    → Required qualification: High voltage technician or high voltage expert.

    → Observe national requirements and legislation for this work.

    → Always use insulated tools, such as an > VAS 6883 - insulated tool set  when working on these parts. Observe general warning notices for working on the high-voltage system.

    → > 2X00IN GENERAL WARNING NOTICES FOR WORKING ON THE HIGH-VOLTAGE SYSTEM

CAUTION: Heavy components
  • Risk of squashing

    → Wear personal protective gear.

    → Get someone to help if necessary.

Information 

Information 

When replacing the electric motor, a new sealing plug should also be installed.

First check whether the sealing plug is currently available as a spare part. Only then should you replace the sealing plug.

  1. Check sealing plug -1-  for damage and replace it if necessary.
    G15878607Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Sealing plug

  2. Replace seal -1-  .
    G15878608Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Seal

  3. Grease all splines -1-  on the double clutch transmission with a light coating of Optimol Olista Longtime 3EP (Part No. 000.043.024.00) in the direction of the splines.
    G15878609Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Splines

    Information 

    New screws must be used.

  4. Fit electric motor -1-  on transmission flange.

    Information 

    The help of another person is required.

    1. 4.1 Carefully guide electric motor -1-  using > VAS 6100 - workshop crane  over the straight pins -2-  onto the transmission flange and fit it.
      G15878610Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Straight pins

    2. 4.2 Screw in two fastening screws to secure the electric motor and prevent it from falling down.
    3. 4.3 Remove > 9700 - transport eyebolts  from the electric motor.
    4. 4.4 Screw in and tighten fastening screws in the following sequence -1, 2, 3, 4, 5, 6-  > Tightening torque 20 Nm (15 ftlb.) + 45° 
      Fig 1: Engine Side Screws Tightening Sequence
      G15878611Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Screw-in sequence on engine side

    5. 4.5 Screw in and tighten fastening screws in the following sequence -7, 8, 9, 10, 11, 12, 13, 14-  > Tightening torque 20 Nm (15 ftlb.) + 45° 
      Fig 2: Transmission Side Screws Tightening Sequence
      G15878612Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Screw-in sequence on transmission side