Removing Brake Pedal

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Fig 1: Identifying Brake Pedal Installation Position

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Information

The pictures shown in this document may differ from the original.

Secure the clutch power spring assembly. (Only for manual transmission)
1. 1.1. Pull off rubber sleeve on the plenum panel -arrow- .
  
  Fig 2: Pulling Off Rubber Sleeve
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2. 1.2. Press the clutch pedal -1- slightly -arrow A- until the clutch power spring axle -2- is visible through the bore.
  
  Fig 3: Securing Clutch Power Spring Assembly
  Courtesy of PORSCHE CARS NORTH AMERICA, INC.
3. 1.3. Fit a suitable cotter pin -3- into the bore on the clutch power spring axle -arrow B- .
Disengage clutch master cylinder. (Only for manual transmission)
1. 2.1. Release retaining clip for push rod -1- in the clutch pedal -2- using a pliers T10005 (-arrows A- ) and pull it out slightly -arrow B- .
  
  Fig 4: Disengaging Push Rod
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2. 2.2. Turn the clutch master cylinder anti-clockwise by approx. 60° -arrow A- .
  
  Fig 5: Removing Clutch Master Cylinder
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3. 2.3. Pull the clutch master cylinder out slightly -arrow B- .
Disengage push rod for brake booster.

Fig 6: Pressing Out Push Rod
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1. 3.1. Unlocking tool T40024 -1- must be guided into position in front of the ball joint on the push rod -2- from below.
2. 3.2. Press the unlocking tool together -arrows A- and separate the ball joint from the retaining clip -3- (-arrow B- ).
Disconnect pedals.
1. 4.1. Unscrew fastening screws -arrows- above the brake booster.
  
  Fig 7: Locating Brake Booster Fastening Screws
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2. 4.2. Unscrew fastening screws -arrows- from the brake booster.
  
  Fig 8: Locating Brake Booster Fastening Screws
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3. 4.3. Screw off inner fastening nuts -arrows- .
  
  Fig 9: Locating Pedals Inner Fastening Nuts
  Courtesy of PORSCHE CARS NORTH AMERICA, INC.
4. 4.4. Pull the pedals out somewhat and press down slightly.
Remove brake pedal.
1. 5.1. Pull out the lock -1- at the left of the brake pedal shaft -2- (-arrow- ).
  
  Fig 10: Pulling Brake Pedal Lock
  Courtesy of PORSCHE CARS NORTH AMERICA, INC.
2. 5.2. Using a hammer, press the brake pedal shaft out by a few millimeters with short blows from left to right.
3. 5.3. Insert a screwdriver under the head of the brake pedal shaft -1- (right side). Carefully lever the brake pedal shaft -1- towards the center of the vehicle (heater/air-conditioning unit) and out of the brake pedal -2- (-arrow A- ).
  
  Fig 11: Removing Brake Pedal
  Courtesy of PORSCHE CARS NORTH AMERICA, INC.
4. 5.4. Press the brake pedal -2- out in a downward direction -arrow B- .