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Technical Values

Location Description Type Basic value Tolerance 1 Tolerance 2
Screw, M4 8.8   Tightening torque 3 Nm (2 ftlb.)    
Screw, M4 10.9   Tightening torque 4 Nm (3 ftlb.)    
Screw, M4 12.9   Tightening torque 5 Nm (3.5 ftlb.)    
Screw, M5 8.8   Tightening torque      
Screw, M5 10.9   Tightening torque 8 Nm (6 ftlb.)    
Screw, M5 12.9   Tightening torque 10 Nm (7.5 ftlb.)    
Screw, M6 8.8   Tightening torque 10 Nm (7.5 ftlb.)    
Screw, M6 10.9   Tightening torque 13 Nm (9.5 ftlb.)    
Screw, M6 12.9   Tightening torque 16 Nm (12 ftlb.)    
Screw, M8 8.8   Tightening torque 23 Nm (17 ftlb.)    
Screw, M8 10.9   Tightening torque 33 Nm (24 ftlb.)    
Screw, M8 12.9   Tightening torque 39 Nm (29 ftlb.)    
Screw, M10 8.8   Tightening torque 45 Nm (33 ftlb.)    
Screw, M10 10.9   Tightening torque 65 Nm (48 ftlb.)    
Screw, M10 12.9   Tightening torque 80 Nm (59 ftlb.)    
Screw, M10 x 1.25 8.8   Tightening torque 50 Nm (37 ftlb.)    
Screw, M10 x 1.25 10.9   Tightening torque 70 Nm (52 ftlb.)    
Screw, M10 x 1.25 12.9   Tightening torque 85 Nm (63 ftlb.)    
Screw, M12 8.8   Tightening torque 80 Nm (59 ftlb.)    
Screw, M12 10.9   Tightening torque 115 Nm (85 ftlb.)    
Screw, M12 12.9   Tightening torque 135 Nm (100 ftlb.)    
Screw, M12 x 1.25 8.8   Tightening torque 90 Nm (67 ftlb.)    
Screw, M12 x 1.25 10.9   Tightening torque 125 Nm (93 ftlb.)    
Screw, M12 x 1.25 12.9   Tightening torque 150 Nm (111 ftlb.)    
Screw, M12 x 1.5 8.8   Tightening torque 85 Nm (63 ftlb.)    
Screw, M12 x 1.5 10.9   Tightening torque 120 Nm (89 ftlb.)    
Screw, M12 x 1.5 12.9   Tightening torque 145 Nm (107 ftlb.)    
Screw, M14 8.8   Tightening torque 130 Nm (96 ftlb.)    
Screw, M14 10.9   Tightening torque 180 Nm (133 ftlb.)    
Screw, M14 12.9   Tightening torque 220 Nm (163 ftlb.)    
Screw, M16 8.8   Tightening torque 200 Nm (148 ftlb.)    
Screw, M16 10.9   Tightening torque 280 Nm (207 ftlb.)    
Screw, M16 12.9   Tightening torque 335 Nm (248 ftlb.)    
Aluminium screw, M6 AL9 Initial tightening 4 Nm (3 ftlb.)    
Aluminium screw, M6 AL9 Final tightening 90°    
Aluminium screw, M8 AL9 Initial tightening 10 Nm (7.5 ftlb.)    
Aluminium screw, M8 AL9 Final tightening 90°    
Aluminium screw, M10 AL9 Initial tightening 20 Nm (15 ftlb.)    
Aluminium screw, M10 AL9 Final tightening 90°    
Fastening screw securing fuel tank to body   Tightening torque 20 Nm (15 ftlb.)    
Fastening screw securing tank filler neck to wheel housing M8 x 25 Tightening torque 15 Nm (11 ftlb.)    
Stone guard to fuel tank Nut, M8 Tightening torque 20 Nm (15 ftlb.)    
Fastening screw securing carbon canister to body M8 x 30 Tightening torque 15 Nm (11 ftlb.)    
Stud to body   Tightening torque 15 Nm (11 ftlb.)    
Fastening nut securing suspension to body   Tightening torque 20 Nm (15 ftlb.)    
Fastening nuts securing air cleaner for carbon canister to wheel arch Nut, M6 Tightening torque 5 Nm (3.5 ftlb.)    
Fastening screw securing cover for fuel line to body M6 x 12 Tightening torque 8 Nm (6 ftlb.)    
Fastening nut securing exhaust manifold to turbocharger Replace Tightening torque 25 Nm (19 ftlb.)    
Fastening nut for electronic adjuster for turbocharger If the nut was loosened, the electronic adjuster for the turbocharger must be replaced Tightening torque 10 Nm (7.5 ftlb.)    
Fastening screw for electronic adjuster for turbocharger   Tightening torque 10 Nm (7.5 ftlb.)    
Fastening screw for coolant return line   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screw for recirculating air valve   Tightening torque 7 Nm (5 ftlb.)    
Fastening screw for connection piece   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screw for oil return line for turbocharger   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screw for oil return line for turbocharger   Tightening torque 25 Nm (19 ftlb.)    
Fastening screw securing hose to turbocharger   Tightening torque 9 Nm (6.5 ftlb.)    
Oxygen sensor Coat thread with high-temperature paste. Tightening torque 55 Nm (41 ftlb.)    
Fastening screw for heat shield   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screw securing oil supply line to turbocharger   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screw securing oil supply line to engine   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screw for heat shield Coat with high-temperature paste Tightening torque 30 Nm (22 ftlb.)    
Fastening screw securing coolant line to engine   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screw securing coolant line to turbocharger   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screw for support   Tightening torque 30 Nm (22 ftlb.)    
Screw-type clamp securing moulded hose to charge-air cooler   Tightening torque 5.5 Nm (4 ftlb.)    
Screw-type clamp securing moulded hose to turbocharger   Tightening torque 5.5 Nm (4 ftlb.)    
Screw-type clamp securing moulded hose to intake-air distributor   Tightening torque 5.5 Nm (4 ftlb.)    
Screw-type clamp securing moulded hose to pressure pipe   Tightening torque 5.5 Nm (4 ftlb.)    
Fastening screw for boost pressure sensor   Tightening torque 5 Nm (3.5 ftlb.)    
Fastening nut for pressure pipe   Tightening torque 9 Nm (6.5 ftlb.)    
Screw-type clamp securing moulded hose for silencer to pressure pipe   Tightening torque 3 Nm (2 ftlb.)    
Screw-type clamp securing moulded hose to pressure pipe   Tightening torque 5.5 Nm (4 ftlb.)    
Screw-type clamp securing moulded hose to charge-air cooler   Tightening torque 5.5 Nm (4 ftlb.)    
Fastening screw for charge-air cooler   Tightening torque 7 Nm (5 ftlb.)    
Screw-type clamp securing moulded hose to silencer   Tightening torque 3 Nm (2 ftlb.)    
Oxygen sensor upstream of catalytic converter Grease thread with high-temperature paste. Tightening torque 55 Nm (41 ftlb.)    
Oxygen sensor downstream of catalytic converter Grease thread with high-temperature paste. Tightening torque 55 Nm (41 ftlb.)    
Coolant temperature sensor   Tightening torque 9 Nm (6.5 ftlb.)    
Speed sender Replace screw/oil sealing ring Initial tightening 4 Nm (3 ftlb.)    
Speed sender Replace screw/oil sealing ring Final tightening +45°    
Knock sensor   Tightening torque 20 Nm (15 ftlb.)    
Hall sender   Tightening torque 9 Nm (6.5 ftlb.)    
Fuel pressure sensor for low pressure   Tightening torque 15 Nm (11 ftlb.)    
Fuel pressure sensor   Tightening torque 27 Nm (20 ftlb.)    
Fastening screws securing air cleaner housing cover to air cleaner housing   Tightening torque 3.5 Nm (2.5 ftlb.)    
Fastening bolt for intake manifold   Torque angle 90°    
Screw-type clamp securing moulded hose to turbocharger   Tightening torque 5.5 Nm (4 ftlb.)    
Fastening screw securing air cleaner housing to body   Tightening torque 3.5 Nm (2.5 ftlb.)    
Fastening screw for intake-air distributor   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screws for high-pressure pump Replace Tightening torque 20 Nm (15 ftlb.)    
Fastening nut for fuel supply line Coat ball with clean engine oil Tightening torque 20 Nm (15 ftlb.)    
Adapter for fuel supply line Coat thread with clean engine oil Tightening torque 40 Nm (30 ftlb.)    
Fuel pressure sensor Coat thread with clean engine oil Tightening torque 27 Nm (20 ftlb.)    
Fastening screws for throttle housing   Tightening torque 7 Nm (5 ftlb.)    
Fastening screw securing intake manifold support   Tightening torque 20 Nm (15 ftlb.)    
Fastening nut for intake manifold support   Tightening torque 10 Nm (7.5 ftlb.)    
Rubber mounting   Tightening torque 5 Nm (3.5 ftlb.)    
Fastening screw securing coolant pipe to intake manifold   Tightening torque 6 Nm (4.5 ftlb.)    
Fuel collection pipe   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screws for high-pressure pump Replace Tightening torque 20 Nm (15 ftlb.)    
Adapter for fuel supply line/high-pressure pump Replace/coat thread with clean engine oil Tightening torque 40 Nm (30 ftlb.)    
Union nut for fuel supply line Coat ball with clean engine oil Tightening torque 20 Nm (15 ftlb.)    
Union nut for fuel supply line Coat ball with clean engine oil Tightening torque 20 Nm (15 ftlb.)    
Adapter for fuel supply line/fuel distributor Replace/coat thread with clean engine oil Tightening torque 40 Nm (30 ftlb.)    
Fastening screws for fuel distributor   Tightening torque 9 Nm (6.5 ftlb.)    
Temperature sensor   Tightening torque 5 Nm (3.5 ftlb.)    
Fastening screw for throttle housing   Tightening torque 7 Nm (5 ftlb.)    
Fastening screw for intake-air distributor   Tightening torque 9 Nm (6.5 ftlb.)    
Fuel pressure sensor Coat thread and cone with clean engine oil Tightening torque 27 Nm (20 ftlb.)    
Fastening screw for fuel distributor for intake manifold injection   Tightening torque 9 Nm (6.5 ftlb.)    
Fuel line adapter Replace Tightening torque 40 Nm (30 ftlb.)    
Union nut for fuel line Coat ball on fuel supply line with engine oil Tightening torque 20 Nm (15 ftlb.)    
Fuel line connection   Tightening torque 20 Nm (15 ftlb.)    
Fastening screw for fuel line   Tightening torque 5 Nm (3.5 ftlb.)    
Fastening screw for temperature sensor   Tightening torque 5 Nm (3.5 ftlb.)    
Fastening nut for intake-air distributor   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening screws for intake-air distributor   Tightening torque 9 Nm (6.5 ftlb.)    
Fuel pressure sensor for low pressure   Tightening torque 15 Nm (11 ftlb.)    
Adapter Screw to fuel pressure sensor Tightening torque 15 Nm (11 ftlb.)    
Fastening screw for high-pressure pump Replace Tightening torque 20 Nm (15 ftlb.)    
Fuel line connection   Tightening torque 20 Nm (15 ftlb.)    
Fuel line adapter Replace Tightening torque 40 Nm (30 ftlb.)    
Union nut on fuel line   Tightening torque 27 Nm (20 ftlb.) +/-2 Nm (+/-1.5 ftlb.)  
Fastening screw for high-pressure pump Replace Tightening torque 20 Nm (15 ftlb.)    
Clamping sleeve, D65   Tightening torque 33 Nm (24 ftlb.)    
Fastening nuts securing front silencer to catalytic converter Replace Tightening torque 23 Nm (17 ftlb.)    
Fastening screw securing rubber stop to bracket   Tightening torque 23 Nm (17 ftlb.)    
Fastening screw securing bracket to transmission   Tightening torque 23 Nm (17 ftlb.)    
Fastening screw securing compression spring to tab   Tightening torque 23 Nm (17 ftlb.)    
Oxygen sensor downstream of catalytic converter Grease thread with high-temperature paste. Tightening torque 55 Nm (41 ftlb.)    
Fastening nuts securing catalytic converter to turbocharger Replace Tightening torque 23 Nm (17 ftlb.)    
Fastening nuts for exhaust-system mount   Tightening torque 20 Nm (15 ftlb.)    
Fastening screws for rear silencer bracket   Tightening torque 20 Nm (15 ftlb.)    
Screws on tailpipe cover with A-pipe   Tightening torque 8 Nm (6 ftlb.)    
Fastening screw for starter (transmission side) Replace Initial tightening 30 Nm (22 ftlb.)    
Fastening screw for starter (transmission side) Replace Final tightening +105° +/-30°  
Fastening nut on B+ line   Tightening torque 15 Nm (11 ftlb.)    
Fastening screw for starter (engine side)   Tightening torque 65 Nm (48 ftlb.)    
Fastening screw securing generator to engine   Tightening torque 23 Nm (17 ftlb.)    
Fastening nut securing B+ line to generator   Tightening torque 16 Nm (12 ftlb.)    
Fastening screw for ignition coil   Tightening torque 10 Nm (7.5 ftlb.)    
Spark plug, NEW Initial tightening/do not use lubricant Tightening torque 25 Nm (19 ftlb.)    
Spark plug Re-use/do not use lubricant Tightening torque 30 Nm (22 ftlb.)    
Electrode gap of spark plug   Control value 0.8 mm -0.1 mm  
Fastening screw for knock sensor Replace Tightening torque 20 Nm (15 ftlb.)    
Fastening screw for pulse sender   Tightening torque 10 Nm (7.5 ftlb.)    
Fastening screw on hall sender   Tightening torque 9 Nm (6.5 ftlb.)    
Fastening nut securing ground line to ignition coil   Tightening torque 10 Nm (7.5 ftlb.)    
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