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Home >> Porsche >> 2018 >> Macan GTS >> Repair and Diagnosis >> External Pages >> Different car >> Section 745 (51 - Body Center, Roof, Frame - (95B) - MACAN S) >> WM 511255 Replacing A-Pillar >> Preparing A-Pillar For Installation

Preparing A-Pillar For Installation

WARNING: This page is about a different car, the 2017 Porsche Macan, 2016 Porsche Macan, and 2015 Porsche Macan. However, it is still accessible from the selected car via links, so may be relevant.
  1. Fit in A-pillar.
    1. 1.1. Cut A-pillar at the transitions to the body leaving an overlap of 30 mm.
    2. 1.2. Fit in A-pillar again.
    3. 1.3. Make cuts through the A-pillar and body in the overlap areas.
      G12889530Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Information 

      Shorten the wing attachment strip to prevent an overlap in the welded area on the A-pillar.

  2. Cut back the wing rail -1-  . → Dimension x: 90 mm
    G12889531Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Prepare connection areas for bonding and welding.
    G12889532Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    Orange Resistance spot-welding
    Green Resistance spot-welding + bonding
    Blue Bonding
    Red Plug-welding/apply a full weld using inert gas without bonding
  4. Prepare wing rail.
    1. 4.1. Drill holes for plug-welding in the marked areas on the rail using a drill bit with a diameter of → Diameter: 8.0 mm.
      G12889533Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Prepare wing bracket for welding.
    G12889534Courtesy of PORSCHE CARS NORTH AMERICA, INC.