Removal And Installation: Installation

WARNING: This page is about a different car, the 2018 Land Rover Range Rover, 2017 Land Rover Range Rover, and 2016 Land Rover Range Rover. However, it is still accessible from the selected car via links, so may be relevant.

Install the secondary timing chain onto the camshafts.
Install the secondary timing chain tensioner assembly.
CAUTION: Make sure that the dots on the camshafts are aligned at the 12 o'clock position. Failure to follow this instruction may result in damage to the engine.

NOTE: Lubricate the camshafts and the camshaft bearing caps with oil meeting Jaguar specification prior to installation.

Install the camshafts.
NOTE: Install a new seal.

Renew Part: Camshaft seal Quantity: 1 .
Torque Specification: 10 Nm
- Apply Loctite 518 sealant to the exhaust camshaft seal bearing caps.
- Apply Loctite 518 sealant, 2 mm wide, to the LH rear and RH front camshaft bearing caps.
- Apply Loctite 518 sealant, 7 mm diameter, to the LH front and RH rear camshaft bearing caps.
NOTE: Tighten the bolts in the indicated sequence.

Fig 1: Camshaft Bearing Bolts Tightening Sequence
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Install the camshaft bearing caps in their original positions.
- Stage 1: Bolts 1 to 14, 1 Nm.
- Stage 2: Bolts 1 to 14, 5 Nm.
- Stage 3: Bolts 1 to 14, 10 Nm.
- Stage 4: Bolts 15 to 18, 1 Nm.
- Stage 5: Bolts 15 to 18, 5 Nm.
- Stage 6: Bolts 15 to 18, 10 Nm.
Remove the secondary timing chain tensioner retaining pin.
Install the special tool.

Special Tool(s): 303-1124
Torque Specifications:

Stage 1: 80 Nm

Stage 2: 80°
Remove the special tool.

Special Tool(s): 303-1124
CAUTION: Only tighten the bolt finger-tight at this stage.
CAUTION: Make sure that a new bolt is installed.
Renew Part: Timing belt and tensioner kit Quantity: 1 .
CAUTION: Make sure the camshaft pulleys remain in the clockwise position.
- Install the new timing belt.
- Starting at the crankshaft pulley, install the timing belt in a counter-clockwise direction, in the sequence shown.
- Stage one: Attach the timing belt to the crankshaft pulley.
- Stage two: Attach the timing belt to the idler pulley.
- Stage three: Attach the timing belt to the left-hand camshaft pulley.
- Stage four: Attach the timing belt to the idler pulley.
- Stage five: Attach the timing belt to the RH camshaft pulley.
- Stage six: Attach the timing belt to the timing belt tensioner.
CAUTION: Make sure the timing belt tensioner window is aligned with the groove as illustrated.
- Tension the timing belt.
- Rotate the tensioner assembly counter-clockwise.
- Torque Specification: 26 Nm
CAUTION: Do not use the special tools to lock the camshafts. Failure to follow this instruction may result in damage to the engine or the special tools.
- Using a suitable tool, counterhold the camshaft pulley center retaining bolts.
- Torque Specification: 23 Nm
Remove the special tool.

Special Tool(s): 303-1126
Remove the special tool.

Special Tool(s): 303-1117
CAUTION: Only rotate the crankshaft clockwise.

Rotate the engine two complete turns clockwise.
Install with the special tool.

Special Tool(s): 303-1117
- Install the special tools to the exhaust camshaft pulleys.
  Special Tool(s): 303-1126
- If the special tool does not fit correctly, repeat the timing belt installation procedure.
- Remove the special tools from the camshaft pulleys.
Torque Specification: 80 Nm
NOTE: Install a new gasket.

Renew Part: Timing belt cover gasket Quantity: 1 .

Torque Specification: 10 Nm
CAUTION: Make sure that new bolts are installed.

Renew Part: Engine coolant pump pulley bolts Quantity: 1 .

Torque Specification: 24 Nm
Torque Specification: 25 Nm
Remove the special tool.

Special Tool(s): 303-1117
Refer to: RIGHT VALVE COVER
Refer to: BRAKE VACUUM PUMP - TDV6 3.0L DIESEL
Refer to: STARTER MOTOR
Disconnect the battery ground cable.
Refer to: SPECIFICATIONS