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Home >> Porsche >> 2018 >> Macan GTS >> Repair and Diagnosis >> External Pages >> Different car >> Section 120 (37 - Automatic Transmission - Actuation, Ass. Housing -- PANAMERA (970)) >> WM 373419 Removing And Installing PORSCHE DOPPELKUPPLUNG (PDK) (LP) (PANAMERA, PANAMERA 4) >> Installing Porsche Doppelkupplung (PDK)

Installing Porsche Doppelkupplung (PDK)

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  1. Coat shaft teeth on the PDK with Longtime 3EP  .
    Fig 1: Identifying Greasing Area On Shaft Teeth
    G09806890Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Together with 2WD: Fit transmission with a spacer plate and mount it on the engine by turning the output shaft.
    Fig 2: Identifying PDK Spacer Plate
    G09806891Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Together with all-wheel drive: Fit transmission and mount it on the engine by turning the output shaft.
  4. Screw in new fastening screws for securing transmission to engine. Initial tightening 38 Nm (28 ftlb.) Torque angle 90° 
    Fig 3: Identifying Transmission To Engine And Screw
    G09806892Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Screw in fastening screws on transmission support. Tightening torque 65 Nm (48 ftlb.) 
    Fig 4: Identifying Fastening Screws On Transmission Mount
    G09806893Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Slide fastening part for the locking cable into the support on the transmission in direction of travel.
    Fig 5: Removing Parking Lock Cable Support
    G09806894Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Press locking cable onto ball joint on transmission.
    Fig 6: Removing Parking Lock Cable
    G09806895Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Together with all-wheel drive: Replace circlip -1-  on input flange on all-wheel final drive.
    Fig 7: Locating Circlip On All-Wheel Flange
    G09806896Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Together with all-wheel drive: Thinly coat the inner teeth at the end of the connecting shaft with Anti Seize  .
  10. Together with all-wheel drive: Fit the impact puller 9799  using 4 screws -1-  to the groove in the connecting shaft.
    Fig 8: Identifying Fitting Tool And Screw
    G09806897Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  11. Together with all-wheel drive: Attach connecting shaft on all-wheel final drive and fit using the impact puller 9799  until the ring → Fitting tool  on the transmission is visible.
    Fig 9: Removing And Fitting Connecting Shaft
    G09806898Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  12. Remove impact puller 9799  .
    Fig 10: Identifying Fitting Tool And Screw
    G09806899Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  13. Once you have fitted the connecting shaft, check by hand that it is locked correctly.
  14. Replace sealing rings at the ends of the ATF line.
    Fig 11: Locating Sealing Rings On ATF Line
    G09806900Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  15. Screw in fastening screws securing ATF line to transmission.
    Fig 12: Locating Retaining Clips On PDK Wiring Harness
    G09806901Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  16. Secure connector on the transmission by turning it 1/4 turn to the right.
    Fig 13: Securing Connectors On PDK Wiring Harness
    G09806902Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  17. Fit heat protection on the transmission.
    Fig 14: Locating Heat Shield For PDK Wiring Harness And Screws
    G09806903Courtesy of PORSCHE CARS NORTH AMERICA, INC.