Technical Values

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Location	Description	Type	Basic value	Tolerance 1
Coolant temperature sensor on cylinder head for cyl. 1-3		Tightening torque	30 Nm (22 ftlb.)
Fastening nut for fuel pump control unit		Tightening torque	2.5 Nm (2 ftlb.)
Fastening nut securing exhaust manifold/turbocharger to cylinder head	/replace	Initial tightening	20 Nm (15 ftlb.)
Fastening nut securing exhaust manifold/turbocharger to cylinder head		Final tightening	27 Nm (20 ftlb.)
Fastening screw securing heat shield holder to cylinder head		Tightening torque	10 Nm (7.5 ftlb.)
Fastening nut securing heat shield to exhaust manifold/turbocharger		Tightening torque	10 Nm (7.5 ftlb.)
Fastening nut securing exhaust manifold/turbocharger to cylinder head/	replace	Initial tightening	20 Nm (15 ftlb.)
Fastening nut securing exhaust manifold/turbocharger to cylinder head		Final tightening	27 Nm (20 ftlb.)
Fastening screw securing heat shield holder to cylinder head		Tightening torque	10 Nm (7.5 ftlb.)
Fastening nut securing heat shield to exhaust manifold/turbocharger		Tightening torque	10 Nm (7.5 ftlb.)
Fastening screw for oil line		Tightening torque	10 Nm (7.5 ftlb.)
Fastening screw securing oil extraction line to upper part of oil pan		Tightening torque	10 Nm (7.5 ftlb.)
Fastening screw securing oil feed line to turbocharger		Tightening torque	10 Nm (7.5 ftlb.)
Fastening screw for oil line		Tightening torque	10 Nm (7.5 ftlb.)
Fastening screw securing oil extraction line to upper part of oil pan		Tightening torque	10 Nm (7.5 ftlb.)
Fastening screw securing oil feed line to turbocharger		Tightening torque	10 Nm (7.5 ftlb.)
Fastening nut for control unit holder	-1- and -2-	Tightening torque	9.7 Nm (7.5 ftlb.)
Fastening screws for control unit holder	-3-	Tightening torque	9.7 Nm (7.5 ftlb.)
Fastening screw securing pressure and temperature sensor to intake system		Tightening torque	3 Nm (2 ftlb.)
Fastening screw securing heat socket for positive crankcase ventilation to intake system		Tightening torque	3 Nm (2 ftlb.)
Fastening screw securing throttle valve to intake system		Tightening torque	6.5 Nm (5 ftlb.)	+1 Nm (+0.5 ftlb.)
Fastening screw for intake-air distributor	Shouldered bolt	Tightening torque	10 Nm (7.5 ftlb.)
Fastening screw for intake-air distributor		Tightening torque	10 Nm (7.5 ftlb.)
Fastening screw for fuel collection pipe		Tightening torque	10 Nm (7.5 ftlb.)
High-pressure sensor in fuel collection pipe		Tightening torque	20 Nm (15 ftlb.)
Stopper for fuel collection pipe		Tightening torque	25 Nm (19 ftlb.)
Fastening screw for high-pressure line		Tightening torque	10 Nm (7.5 ftlb.)
Union nuts for high-pressure lines		Initial tightening	20 Nm (15 ftlb.)
Fastening screw for high-pressure line		Tightening torque	10 Nm (7.5 ftlb.)
Union nuts for high-pressure lines		Final tightening	+35 Nm (+26 ftlb.)
Fastening screw for high-pressure pump		Tightening torque	10 Nm (7.5 ftlb.)
Fastening screw for low-pressure line		Tightening torque	10 Nm (7.5 ftlb.)
Fuel pressure sensor (low-pressure sensor)		Tightening torque	20 Nm (15 ftlb.)
Fastening screw with guide sleeve for vacuum reservoir to crankcase		Tightening torque	10 Nm (7.5 ftlb.)
Fastening screw securing secondary-air pump holder to vacuum reservoir		Tightening torque	8 Nm (6 ftlb.)
Fastening screw securing secondary air line to crankcase/cylinder head		Tightening torque	10 Nm (7.5 ftlb.)
Fastening screw securing secondary air combination valve to secondary air line		Tightening torque	10 Nm (7.5 ftlb.)
Fastening screw securing secondary air line flange to cylinder head		Tightening torque	10 Nm (7.5 ftlb.)
Fastening nut securing exhaust manifold/turbocharger to cylinder head	/replace	Initial tightening	20 Nm (15 ftlb.)
Fastening nut securing exhaust manifold/turbocharger to cylinder head		Final tightening	27 Nm (20 ftlb.)
Fastening screw securing heat shield holder to cylinder head		Tightening torque	10 Nm (7.5 ftlb.)
Fastening nut securing heat shield to exhaust manifold/turbocharger		Tightening torque	10 Nm (7.5 ftlb.)
Fastening nut securing exhaust manifold/turbocharger to cylinder head/	replace	Initial tightening	20 Nm (15 ftlb.)
Fastening nut securing exhaust manifold/turbocharger to cylinder head		Final tightening	27 Nm (20 ftlb.)
Fastening screw securing heat shield holder to cylinder head		Tightening torque	10 Nm (7.5 ftlb.)
Fastening nut securing heat shield to exhaust manifold/turbocharger		Tightening torque	10 Nm (7.5 ftlb.)
Fastening nut for exhaust manifold/turbocharger		Initial tightening	20 Nm (15 ftlb.)
Fastening nut for exhaust manifold/turbocharger		Final tightening	27 Nm (20 ftlb.)
Fastening nut for catalytic converter holder		Tightening torque	23 Nm (17 ftlb.)	+/-2 Nm (+/-1.5 ftlb.)
Screw securing V-band clamp for catalytic converter to turbocharger		Tightening torque	13 Nm (9.5 ftlb.)	+1 Nm (+0.5 ftlb.)
Fastening screw for tailpipe cover		Tightening torque	8 Nm (6 ftlb.)	+/-1 Nm (+/-0.5 ftlb.)
Fastening screw securing center transverse strut to rear silencer		Tightening torque	23 Nm (17 ftlb.)	+/-3 Nm (+/-2 ftlb.)
Fastening screw for rear silencer bracket		Tightening torque	23 Nm (17 ftlb.)	+/-3 Nm (+/-2 ftlb.)
Fastening screw for rear silencer bracket		Tightening torque	23 Nm (17 ftlb.)	+/-3 Nm (+/-2 ftlb.)
Clamp securing rear silencer to catalytic converter	Clamping sleeve, D65 x 95	Tightening torque	23 Nm (17 ftlb.)
Clamp for rear silencer	Clamping sleeve, D65 x 88 Used when replacing the rear silencer	Tightening torque	33 Nm (24 ftlb.)	+/-5 Nm (+/-3.5 ftlb.)
Ball clamp for sports tailpipes		Tightening torque	30 Nm (22 ftlb.)	+/-2 Nm (+/-1.5 ftlb.)
Fastening screw securing intake noise generator to throttle body		Tightening torque	25 Nm (19 ftlb.)
Fastening screw securing change-over valve holder to intake-air distributor		Tightening torque	0 Nm (0 ftlb.)
Terminal clamp on battery		Tightening torque	6 Nm (4.5 ftlb.)	+/-0.5 Nm (+/-0.5 ftlb.)
Ground strap to ground point		Tightening torque	9.7 Nm (7.5 ftlb.)
Fastening screws securing retaining bar to battery rail		Tightening torque	10 Nm (7.5 ftlb.)
Fastening screws securing retaining bar to battery box		Tightening torque	23 Nm (17 ftlb.)
Fastening screw for starter		Tightening torque	45 Nm (33 ftlb.)	+8 Nm (+6 ftlb.)
Fastening nut securing B+ line to starter		Tightening torque	18 Nm (13 ftlb.)
Fastening nut securing terminal 50 line to starter		Tightening torque	10 Nm (7.5 ftlb.)
Fastening screw for generator	M8 x 100	Tightening torque	23 Nm (17 ftlb.)
Fastening nut securing B+ line to generator	M8	Tightening torque	23 Nm (17 ftlb.)
Spark plugs, NEW	Initial tightening/do not use lubricant	Tightening torque	25 Nm (19 ftlb.)	+1.5 Nm (+1 ftlb.)
Spark plugs	Re-use/do not use lubricant	Tightening torque	31.5 Nm (23.5 ftlb.)	+1.5 Nm (+1 ftlb.)
Fastening screw for ignition coil	Use new aluminum screw/M6 x 45	Initial tightening	4 Nm (3 ftlb.)
Fastening screw for ignition coil		Final tightening	+90°
Fastening screw for knock sensor		Tightening torque	23 Nm (17 ftlb.)
Fastening screw securing phase sensor to cylinder head	M6 x 16 AL9/replace	Initial tightening	4 Nm (3 ftlb.)
Fastening screw securing phase sensor to cylinder head		Final tightening	+60°
Fastening screw for hydraulic valve for valve lift control		Tightening torque	6 Nm (4.5 ftlb.)
Cover on fuse box in the plenum panel	Internal Torx screw,	Tightening torque	3.5 Nm (2.5 ftlb.)
Fastening screw for crankshaft pulse sender		Tightening torque	10 Nm (7.5 ftlb.)