Completing Reconditioned Engine

NOTE:

Tightening torques, tightening sequence and assembly overviews for the engine and transmission:

NOTE:

Replace O-rings.
Grease O-rings with a light coating of Kluber Syntheso Glep (Part No.: 000.043.204.68).

Convert engine mount supports.
1. 1.1. Unscrew screws -arrows- and remove supports -1- and -2- .
2. 1.2. Tightening torque: Tightening torque 40 Nm (30 ftlb.)
Support for engine mount
Convert engine wire harness. → 975219 REMOVING AND INSTALLING WIRE HARNESS FOR ENGINE
Convert the generator. → 272219 REMOVING AND INSTALLING GENERATOR
Remove turbocharger on new engine. → 213019 REMOVING AND INSTALLING TURBOCHARGER
Remove and convert the starter. → 276019 REMOVING AND INSTALLING STARTER
1. 5.1. Disconnect electric lines.
Install turbocharger from the new engine again. → 213019 REMOVING AND INSTALLING TURBOCHARGER
NOTE:
- Replace O-rings on the cooling system.
- Clean plug connection and coolant hoses before assembly.
- Coat O-rings and coolant hoses with Kluber Plus Gel (Part No. 000.043.205.93).
- Remove stoppers before fitting the coolant lines and hoses.
Convert coolant hose heater.
1. 7.1. Loosen retaining clip -arrow- and pull off coolant line -1- .
Coolant line for heating

Information
NOTE:
- Replace O-rings on the cooling system.
- Clean plug connection and coolant hoses before assembly.
- Coat O-rings and coolant hoses with Kluber Plus Gel (Part No. 000.043.205.93).
- Remove stoppers before fitting the coolant lines and hoses.
Disconnect and convert coolant lines on the coolant pump.
1. 8.1. Lift up retaining clips -arrows- and pull off coolant lines.
2. 8.2. Loosen clamp -1- and pull off coolant line.
Coolant lines on coolant pump