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Home >> Porsche >> 2018 >> Macan Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 10 - Engine - Crankcase, Suspension -- (95B) MACAN >> WM 100119 Removing And Installing Engine (MACAN Only) >> Installing Engine

Installing Engine

WARNING: Danger of objects or loads falling down
  • Risk of squashing or crushing
  • → Secure components to prevent them from falling down.

NOTE:

Tightening torques, tightening sequence and assembly overviews for the engine and transmission:

NOTE:
  • Replace O-rings on the cooling system. 
  • Clean plug connection and coolant hoses before assembly. 
  • Coat O-rings and coolant hoses with Kluber Plus Gel (Part No. 000.043.205.93). 
  • Remove stoppers before fitting the coolant lines and hoses. 
NOTE:
  • Replace O-rings. 
  • Grease O-rings with a light coating of Kluber Syntheso Glep (Part No.: 000.043.204.68). 
  1. Check that the intermediate plate on the joint flange is engaged and pushed onto the dowel sleeves.
  2. Check that dowel sleeves -A-  for centring the engine and transmission are fitted in the cylinder block.
    1. 2.1. Insert missing dowel sleeves.
    Fig 1: Engine To Transmission Flange Screws Tightening Sequence
    G11980248Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Place starter in installation position.
    1. 3.1. Fit bottom screw before fitting the engine at the starter!
  4. Guide engine into the engine compartment using workshop crane WE 1188  .
    1. 4.1. Guide oil pan past the ATF lines.
  5. Mount engine on transmission.
    1. 5.1. Loosen tension strap.
    2. 5.2. Tighten screws -3... 5-  .
    Fig 2: Engine To Transmission Flange Screws Tightening Sequence
    G11980249Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Place engine and transmission in installation position.
    1. 6.1. Relieve spindle of the support bracket 10-222 A  .
    2. 6.2. Lower the workshop crane and lower the engine and transmission onto the engine mounts.
    3. 6.3. Remove workshop crane and support bracket.
  7. Secure the engine to the engine mounts.
    1. 7.1. Replace screw.
  8. Tighten screws -6... 11-  .
    Fig 3: Engine To Transmission Flange Screws Tightening Sequence
    G11980250Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. Secure the flywheel on the transmission.
    1. 9.1. Screw in screw -arrow-  hand-tight.
    2. 9.2. Turn the crankshaft a further 120° in direction of rotation of the engine.
    3. 9.3. Screw in second screw hand-tight.
    4. 9.4. Turn the crankshaft a further 120° in direction of rotation of the engine.
    5. 9.5. Tighten third screw to the specified tightening torque.
    6. 9.6. Tighten the remaining screws to the specified tightening torque.
    G11980251

    Flywheel 

  10. Further installation is performed in reverse order. Pay particular attention to the following:
    1. 10.1. Replace seals and O-rings.
    2. 10.2. Replace tie-wraps that were removed.
    3. 10.3. Always use new aluminium screws.
    4. 10.4. Coat O-rings with a suitable agent.
  11. When installing a reconditioned engine, check the engine-oil level before starting the engine.

    170101 CHECKING ENGINE-OIL LEVEL