LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2018 >> Cayenne Turbo >> Repair and Diagnosis >> External Pages >> Different car >> Section 89 (48 - Steering (4.8L Non Turbo) -- 92A - Cayenne (92A)) >> WM, 489055 Replacing Power-Steering Gear >> Removing >> Removing Steering Gear

Removing Steering Gear

WARNING: This page is about a different car, the 2014 Porsche Cayenne, 2013 Porsche Cayenne, 2012 Porsche Cayenne, and 2011 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
G16330735Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Installation position of steering gear

G16330736Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Information 

  1. Remove the outer tie rod joints with the > T10187 - ball joint puller.  When pressing out, screw lock nut on flush (protects the ball joint thread).
    G16330737Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Remove the fastening screws -arrows-  from the heat shield (steering gear/steering shaft). If the vehicle is a Cayenne with Servotronic, pull off the connector.
    G16330738Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Remove fastening screw from the universal joint of the steering shaft -arrow-  (push universal joint slightly upwards).
    G16330739Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  4. Remove the -heat shield-  for the rear transmission mount.
    G16330740Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Heat shield for rear transmission mount

  5. Release rear mount of front-axle drive (right-hand side of vehicle). Lift the front axle drive with a suitable jack - see picture-  (use a wooden block or rubber base to prevent slipping). Remove fastening screw and lift the front-axle final drive just enough to access the bearing eye above the bolting point of the front axle carrier (do not press the cardan shaft into the stop).
    G16330741Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Re-insert the fastening screw -arrow-  (better access). The drive remains in the raised position and the jack can be removed.
    G16330742Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Release the supply and return lines -arrows-  (collect steering fluid in a suitable container). Close off the lines and any open threaded bores with suitable stoppers.
    G16330743Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Remove the fastening screws on the steering gear -arrows-  .
    G16330744Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  9. For easier removal of the steering gear, loosen the fastening nut on the coolant hoses. Then unclip coolant hoses from brackets and lay them upwards - see picture-  (cut-away view of steering gear shown here).
    G16330745Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  10. Remove heat shield for the right steering boot.
  11. Push the steering gear - see picture-  to the right, out of the subframe mounting points, and turn it to the rear.
    G16330746Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  12. Turn the steering gear -arrow-  to the rear by approx. 90-100 degrees.
    G16330747Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  13. Unclip the coolant hoses in the wheel housing from the fastening clip. Then, carefully push the steering gear to the right and remove it by pulling it down through the chassis subframe.