Installing Charge Air Cooler

Information 

Some of the removal steps are described only on one side. The procedure on the other side is identical.

1. Release and disconnect electric plug connection -1-  .

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   Electric plug connection on charge-air cooler

2. Expose charge-air cooler.
   1. 2.1 Unclip clip -1-  for the refrigerant line from the charge-air cooler.
   2. 2.2 Loosen screw-type clamp -2-  on pressure hose -3-  .
   3. 2.3 Pull off pressure hose -3-  and set it aside.

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Charge-air cooler flange

3. Remove charge-air cooler -1-  .
   1. 3.1 Release locking lugs -2-  using a suitable tool and guide charge-air cooler -1-  to the rear -arrow-  and remove it.

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Mounting point for charge-air cooler

1. Installation is performed in reverse order. Pay particular attention to the following:
   1. 1.1 Screw-type clamp on pressure hose > Tightening torque 5.5 Nm (4 ftlb.) +/- 0.5 Nm (0.4 ftlb.)  .