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Home >> Porsche >> 2017 >> Panamera Base >> Repair and Diagnosis >> General Information >> OEM General Information >> 30 Clutch, Actuation 2.9L Turbo Hybrid - PANAMERA (971) >> WM, 304919 Removing And Installing Double Clutch >> Installing Double Clutch

Installing Double Clutch

Information 

Place cover in transmission housing.

  1. Determining final dimension of circlip groove B 
    1. 1.1 Set gauge > VAS 6594 - depth gauge  on the housing -1-  to zero.

      Information 

      Determining final dimension of circlip groove

      • Plates must be seated without play and without tension in the circlip groove 
    2. 1.2 Insert washers -3-  of > P90014/4 - measuring device  into the circlip groove and measure the final dimension -RHD vehicle -  .
      G15888651Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Final dimension of circlip groove

    3. 1.3 Enter final dimension of circlip groove B  in a log.
  2. Insert new clutch with > P90014/3 - holder-1-  .
  3. Lock the clutch through three locking stages with audible engagement.

    Information 

    The locking stages of the clutch audibly engage.

    • Locking stages 1 and 2 by turning the clutch. 
    • Locking stage 3 by locking the wheel rim. 
    • Check for hole - nominal measurement 5 mm. 
    1. 3.1 Engage locking stage 1 and 2 by turning the clutch slightly.
    2. 3.2 Engage locking stage 3 by blocking the outer wheel rim with a screwdriver -4-  and turning the clutch -3-  with > P90014/3 - holder-1-  at the same time.
      G15888652Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Wheel rim, clutch

    3. 3.3 Check correct engagement of the clutch with nominal measurement 5 mm using a depth gauge > VAS 6082 - Depth gauge-2-  in the hole.
  4. Measure the distance between bearing seat A  and the transmission housing and enter it in a log.
    1. 4.1 Set gauge > VAS 6594 - depth gauge  on the housing to zero.
    2. 4.2 Take three measurements at different positions on the bearing seat and calculate the mean value.
    3. 4.3 If there are deviations > 1.5 mm  , the clutch is not locked correctly.
    G15888653Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Distance from seat ring, new illustration (create new illustration)

  5. Measuring depth of bearing seat C  for the new  clutch cover
    1. 5.1 Remove depth gauge bridge from > VAS 6594 - depth gauge  .
    2. 5.2 Set gauge > VAS 6594 - depth gauge  on the base of the plate of > P90014/4 - measuring device  to zero.
      G15888654Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Setting gauge on base to zero

    3. 5.3 Insert new clutch cover -2-  on the > P90014/4 - measuring device-3-  plate on a level surface.
      G15888655Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Measuring bearing seat cover

    4. 5.4 Measure the depth of bearing seat C  and enter it in a log.
    G15888656Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Depth of bearing seat

  6. Calculate axial dimension X  using the following formula using the logged values:

    Axial dimension X = A - B - C 

    Example: Axial dimension X = 191.53 mm - 174.86 mm - 1.48 mm = 3.02 mm 

  7. Use axial dimension X  to determine the bearing thickness  from the following table:

    In the example calculation, a circlip of 3.0 results in 

    Axial dimension X Circlip
    2.01 - 2.10 2.00
    2.11 - 2.20 2.1
    2.21 - 2.30 2.2
    2.31 - 2.40 2.3
    2.41 - 2.50 2.4
    2.51 - 2.60 2.5
    2.61 - 2.70 2.6
    2.71 - 2.80 2.7
    2.81 - 2.90 2.8
    2.91 - 3.00 2.9
    3.01 - 3.10 3.0
    3.11 - 3.20 3.1
    3.21 - 3.30 3.2
    3.41 - 3.40 3.3
    3.41 - 3.50 3.4
    3.51 - 3.60 3.5
    3.61 - 3.70 3.6
    3.71 - 3.80 3.7
    3.81 - 3.90 3.8
    3.91 - 4.00 3.9
    4.01- 4.10 4.0
    4.11 - 4.20 4.1
  8. Fit new  cover and new bearing into the transmission bell housing and check that they are seated evenly.
  9. Position spindle > P90014/2 - Spindle  on input shaft.
  10. Guide > P90014/5 - assembly tool-5-  over the spindle > P90014/2 - Spindle  and place it flush.
    G15888657Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Fitting nuts

  11. Tighten nut -6-  by hand in clockwise direction to achieve a form fit on the bearing.
    1. 11.1 Guide P90014/5-2 and P90014/5-1 out of the > P90014/5 - assembly tool  over the spindle.
    2. 11.2 Fit ball bearing -4-  using the spindle.
    3. 11.3 Screw nuts -2-  and -3-  onto the spindle.
    G15888658Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Assembly tool over spindle

  12. Get another person to help guide the > P90014/1 - counter-hold tool-1-  over the > P90014/5 - assembly tool  and secure it to the transmission housing with four screws -2-  .
    G15888659Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Securing counter-hold tool (illustration shows only one side)

  13. Insert rod -2-  of > P90014/6 - measuring holder  with pointed end into the > P90014/2 - spindle  .
  14. Centre bridge of > P90014/6 - measuring tool  and > VAS 6079 - dial gauge-1-  .
    G15888660Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Centering the gauge

  15. Adjust the dial gauge > VAS 6079 - Dial gauge  .
    1. 15.1 Lift spindle -2-  > P90014/2 - Spindle  and tighten nut by hand -1-  to remove the play of the retaining pivot on the clutch cover.
      G15888661Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Tightening spindle

    2. 15.2 Tighten dial gauge using an open-ended wrench (a/f 15).
    3. 15.3 Guide dial gauge mandrel into notch on rod > P90014/6 - Measuring bracket  .
      G15888662Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Adjusting measuring mandrel

    4. 15.4 Set dial gauge to zero by turning the scale.
    5. 15.5 After successful adjustment, the clutch movement is displayed directly on the gauge.
  16. Lift the clutch by + 1 mm  .
    1. 16.1 Turn nut -1-  clockwise and counter at the spindle -2-  .
    2. 16.2 Scale rotates by 360° = 1 mm  .

      The > VAS 6079 - dial gauge  shows + 1 mm  .

    G15888663Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Reading off dial gauge

    Information 

    Using scale of gauge

    • Note the measuring range of the large and small scale on the gauge. 
    • Small movements of the pointer are possible when tightening the nut. 
  17. Tighten nut -2-  on bridge by countering at nut -1-  using attachment > V.A.G 1332/15 - open end spanner insert, a/f 30 

    > Tightening torque 60 Nm (44 ftlb.) 

  18. Tighten nut -3-  on ball bearing.

    > Tightening torque 60 Nm (44 ftlb.) 

    1. 18.1 Loosen nut -3-  .
    2. 18.2 Loosen nut -2-  by countering at nut -1-  .
    G15888664Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Nut allocation

  19. Lower the double clutch by - 1 mm  to its original height 0  .
    1. 19.1 Turn nut -1-  anti-clockwise and counter with the spindle > P90014/2 - Spindle  in order to lower the double clutch by - 1 mm = 360°.
    2. 19.2 Check scale on > VAS 6079 - dial gauge  .
    3. 19.3 The cover is completely pressed in.
    G15888665Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Reading off dial gauge (lowering)

  20. Remove tool and fit the selected new  circlip -1-  .
  1. 20.1 Use a tool driver to fit the circlip -1-  into the circlip groove by tapping gently.
  2. 20.2 Check that the circlip -1-  is seated correctly in the circlip groove.
G15888666Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Fitting new circlip

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