Component Information
Front spring strut
| 1 | Shock absorber |
| 2 | Damper cap |
| 3 | Spring plate, lower |
| 4 | Coil spring |
| 5 | Bellows |
| 6 | Rubber stop |
| 7 | Upper spring plate |
| 8 | Upper insert |
| 9 | Supporting mount |
| 10 | Hexagon nut, M14 x 1.5 |
- Risk of squashing or bruising
→ Do not reach into the danger area.
→ Relieve tension on components before starting work.
→ Secure components to prevent them from loosening suddenly.
Information
Recommendation for workshops replacing shock absorbers/spring dampers:
- Dampers can be replaced separately up to a mileage of 30, 000 km or 3 years.
- If the mileage is > 30, 000 km or the components are more than 3 years old, we recommend replacing them in pairs.
Information
If the coil spring is replaced: Always replace coil springs in pairs only!
- Clamp the spring strut in > VAS 6908 - Stationary Spring Compressor in such a way that the mounting plates of the spring tensioning device are positioned on the spring strut supporting mount > Disassembling and assembling front spring strut
- Pre-tension the spring strut until the tension on the piston rod is relieved.
- Unscrew nut using an angled ring wrench -1-
or > T10001 - shock absorber set
. Counter using multiple-tooth screw -2-
on the piston rod at the same time.
Disassembling and assembling front spring strut
- Relieve tension on the spring strut (there must be no tension on the coil spring!).
- Remove all components from the piston rod.
- If you are replacing the lower spring plate, also replace the shock absorber cap.
Information
Do not damage/scratch the shock absorber pipe and piston rod.
- 6.1 Carefully remove the shock absorber cap -1-
from the shock absorber using a plastic hammer.
Removing shock absorber cap
Information
Do not fit the stop cap at an angle!
- 6.2 Carefully re-fit the shock absorber cap -1- on the shock absorber using a plastic hammer.
Fitting shock absorber cap
Information
The upper insert -1- must match the coloured dot on the coil spring!
Colours for upper insert:
- Grey
- Beige
- Black
Upper insert
- 6.1 Carefully remove the shock absorber cap -1-
from the shock absorber using a plastic hammer.
- Fit all components on the piston rod.
- Align the spring-strut mount with the shock absorber fork.
- 8.1 Left spring strut:
The bore -1-
in the shock absorber fork must be flush with the bore -2-
in the supporting mount (marking -L-
).
Aligning left spring strut
- 8.2 Right spring strut: The bore -1- in the shock absorber fork must be flush with the bore -2- in the supporting mount (marking - R- ).
Aligning right spring strut
- 8.1 Left spring strut:
The bore -1-
in the shock absorber fork must be flush with the bore -2-
in the supporting mount (marking -L-
).
- Pre-tension the spring strut until the tension on the piston rod is relieved.
- Tighten nut on the supporting mount > Tightening torque 53 Nm (39 ftlb.)
> Disassembling and assembling front spring strut.
Counter using multiple-tooth screw -2-
on the piston rod at the same time.
Disassembling and assembling front spring strut
- Relieve tension on the spring strut and remove it from > VAS 6908 - Stationary Spring Compressor .