Installing Front Anti-Roll Bar

WARNING: This page is about a different variant/trim than selected.

Move front anti-roll bar into installation position.
Information

Align anti-roll-bar mount -1- as shown -Illustration- .

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Aligning anti-roll-bar mount

Install anti-roll bar clamps -1- .

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Mounting for anti-roll bar clamps

2.1 Secure line bracket -1- for PDCC wire harness -2- at the left anti-roll bar clamp.

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Mounting for line bracket

2.2 Screw in fastening screws -2- (do not tighten!).

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Mounting for anti-roll bar clamps

Screw in fastening screws -3- for the connecting links -1- on both sides of the vehicle (do not tighten!).

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Mounting for connecting link for anti-roll bar

Tighten threaded joints in zero position.

WARNING: Wheel bearing housing raised incorrectly

Risk of crushing
Risk of damage to components
→ Wear personal protective gear.

→ Do not raise the wheel suspension higher than the normal vehicle position (vehicle resting on wheels).

Information

Threaded joints must only be tightened in zero position to prevent warping in the bearings.

4.1 Lift the wheel bearing housing as far as required using lifting equipment (e.g > VAS 6931 - Transmission and Engine Jack ) until the lower trailing arm is horizontal > Zero position (shown on rear axle as an example)

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Zero position (shown on rear axle as an example)

4.2 Tighten fastening screws -2- for anti-roll bar clamps -1- > Initial tightening 50 Nm (37 ftlb.) > Final tightening + 30°

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Mounting for anti-roll bar clamps

4.3 Tighten fastening screws -3- for the connecting links -1- on both sides of the vehicle > Initial tightening 70 Nm (52 ftlb.) > Final tightening + 90°

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Mounting for connecting link for anti-roll bar

Fit wire harness for PDCC -1- .

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Mounting for PDCC wire harness

Information

Before connecting the 48 V connectors, check whether the sealing ring -1- is positioned under the locking lugs -2- in the connectors.

Carefully press the sealing ring back over the locking lugs if necessary.

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Correct position of sealing ring

5.1 Plug in and lock electric plug connections on the PDCC control unit in the sequence -1 to 5- .

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Sequence for connecting electric plug connections

5.2 Secure bracket -3- .
5.3 Screw in and tighten fastening screw for ground line -2- > Tightening torque 5.6 Nm (4 ftlb.)