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Home >> Porsche >> 2017 >> Panamera Base >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 66 (42 Rear Wheel Suspension Drive Shaft 2.9L Turbo Gas -- 971 - PANAMERA (971)) >> WM, 420519 Removing And Installing Rear Axle Housing >> Removing And Installing Rear Axle Housing >> Removing Rear Axle Housing

Removing Rear Axle Housing

WARNING: This page is about a different variant/trim than selected.
  1. Remove protective plate on the rear axle housing bearing -1-  on both sides of the vehicle.
    G15857730Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Mounting for protective plate

    1. 1.1 Unscrew fastening screws -2-  .
  2. Only for vehicles with PDCC:  Expose PDCC wire harness.
    1. 2.1 Disconnect PDCC wire harness at the PDCC control unit (observe specified sequence!).
      G15857731Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Sequence for disconnecting the electric plug connections

      1. 2.1.1 Release and disconnect electric plug connections from the PDCC control unit in the sequence -1 to 5-  .
    2. 2.2 Unscrew fastening screw on the rear axle housing -2-  .
    3. 2.3 Unscrew fastening screw for ground line -3-  .
    4. 2.4 Remove PDCC wire harness from the brackets -4-  .
      G15857732Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Mounting for PDCC wire harness

    5. 2.5 Disconnect PDCC wire harness -1-  at the rear axle housing.
      G15857733Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Mounting for PDCC wire harness on rear axle housing

      1. 2.5.1 Unscrew fastening screw -2-  .
  3. Only for vehicles with rear axle steering:  Release and disconnect electric plug connections -1-  on servo motor for rear axle steering -2-  .
    G15857734Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Electric plug connections for rear axle steering

  4. Only for vehicles with rear differential lock:  Disconnect electric plug connection from servo motor for rear-differential lock.
    1. 4.1 Remove protective plate for drive shaft at the left -1-  .
      G15857735Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Mounting for protective plate for drive shaft at the left

      1. 4.1.1 Unscrew fastening screws -2-  .
    2. 4.2 Release and disconnect electric plug connection -1-  on servo motor for rear-differential lock -2-  and remove line from the brackets -3-  .
    G15857736Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Electric plug connection for servo motor for rear-differential lock

  5. Only for vehicles with air suspension:  Disconnect plug connections on air spring bellows -1-  and from air spring bellows to the body.
    G15857737Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Plug connections on air spring bellows

    1. 5.1 Release and disconnect electric connector -2-  .
      CAUTION: Escaping residual air 
      • Risk of eye injuries 

        → Wear protective goggles.

    2. 5.2 Slowly unscrew Voss threaded joint for the air line -3-  . Do not unscrew Voss threaded joint fully until residual pressure has escaped.
    3. 5.3 Unclip air spring bellows at the body mounting points.

      Clip -1-  must always be replaced following removal and may therefore be damaged irreparably during removal.

      G15857738Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Upper clip on air spring bellows

      1. 5.3.1 Pull the air spring bellows on one side down slightly until the clip -1-  is accessible.
      2. 5.3.2 Loosen clip connection -1-  .
  6. Only for PHEV vehicles:  Expose coolant lines -1 and 2-  .
    G15857739Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Mounting for coolant lines (PHEV only)

    1. 6.1 Release and disconnect electric connector -3-  .
    2. 6.2 Loosen brackets -4-  .
      WARNING: Hot fluid 
      • Danger of scalding 

        → Avoid contact with hot fluid.

        → Wear personal protective gear.

      Information 

      After disconnecting hoses, close off all openings immediately using commercially available rubber stoppers.

      When fitting parts, do not remove stoppers until shortly before installation.

    3. 6.3 Open clamps using > VAS 6889 - Spring Band Clamp Pliers-5-  and disconnect coolant hoses.
  7. Release and disconnect electric connector -2-  on both sides of the vehicle from the rear angle sensor for HBA -1-  .
    G15857740Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Mounting for holder for rear angle sensor for headlight beam adjustment at the top

  8. Release and disconnect electric plug connection -2-  on the TPM control unit -1-  .
    G15857741Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Electric plug connection for RDK control unit

  9. Release and disconnect electric plug connections -1-  on both sides of the vehicle and remove them from holder -2-  . Disconnect the line at the vehicle from the brackets on the rear axle housing.
    G15857742Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Electric plug connections on rear axle housing

  10. Remove heat insulation in luggage compartment pan -1-  .
    G15857743Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Mounting for heat insulation in luggage compartment pan

    1. 10.1 Unscrew fastening screws -2-  .
  11. Remove rear-axle strut -1-  .
    G15857744Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Mounting for rear-axle strut

    1. 11.1 Unscrew fastening screws -2 and 3-  .
  12. If installed:  Unscrew fastening screws -1-  for vibration balancer.
    G15857745Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Mounting for vibration balancer

  13. Remove shock absorber -1-  on both sides of the vehicle from the body.
    G15857746Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Mounting for shock absorber on body

    1. 13.1 Unscrew fastening screws -2-  .
  14. Raise the rear axle housing using > VAS 6832 - Master Gear unit elevating platform  and > VAS 6832/7 - Assembly fixture - Panamera G2. 
    1. 14.1 > VAS 6832/7 - Assembly fixture - Panamera G2  must be prepared in such a way that only the assembly drivers for the rear axle are fitted (see "HA" (rear axle) marking on > VAS 6832/7 - Assembly fixture - Panamera G2). 
    2. 14.2 Position elevating platform > VAS 6832 - Master Gear unit elevating platform with  > VAS 6832/7 - Assembly fixture - Panamera G2  under the vehicle and adjust the height of the assembly drivers so that the rear axle housing can be raised evenly.
    3. 14.3 Carefully guide assembly drivers into the jacking points -1-  on the rear axle housing.
      G15857747Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Jacking points on rear axle housing

    4. 14.4 Mark the position of the rear axle housing (at least at the 2 front bolting points on the rear axle housing) on the body. This will give you a rough idea of the correct position for re-installation. Marking (example) 
      G15857748Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Marking (example)

    5. 14.5 Unscrew fastening screws -1-  from the rear axle housing.
      G15857749Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Mounting for rear axle housing

    6. 14.6 > VAS 6832 - Master Gear unit elevating platform  must now be lowered by approx. 5 cm. Then release and disconnect electric plug connection for PASM -1-  on the shock absorber -2-  at both sides of the vehicle.
      G15857750Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Electric plug connection for PASM on shock absorber

    7. 14.7 > VAS 6832 - Master Gear unit elevating platform  must be lowered slowly.
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