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Home >> Porsche >> 2017 >> Macan S >> Repair and Diagnosis >> External Pages >> Different car >> Section 791 (6X Body - Equipment Outside - General) >> WM 6X00IN22 Processing of Porsche 2-component window adhesive >> Working with Porsche 2-component window adhesive >> Joining process

Joining process

WARNING: This page is about a different car, the 2016 Porsche Macan and 2015 Porsche Macan. However, it is still accessible from the selected car via links, so may be relevant.
  1. Prepare cartridge -H5, H6-  .
    G12890888Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 1.1. Pierce the diaphragm in the nozzle connection -A-  using tool -1-  and make the opening bigger. Remove crimped cap on the end of the cartridge -B-  using a tool -1-  .
  2. Screw both cartridges -H5, H6-  onto the mixing nozzle -H7-  .

    Cartridges

    Information 

    Adhesive cartridges must only be used with piston-driven applicator guns.

  3. Fit mixing cartridge into the double cartridge gun Double cartridge gun VAS 5237 WE 1278  .

    Double cartridge gun

    1. 3.1. Move pressure piston back fully.
    2. 3.2. Insert double cartridge -H5, H6-  into the bonding gun -A-  .
  4. Press out adhesive.

    Adhesive leaking out

    1. 4.1. By activating the valve allow the pressure piston to move out slowly until both components of the adhesive are visible at the mixing nozzle.
    2. 4.2. Wipe off emerging adhesive.
  5. Screw processing nozzle -H8-  onto the mixing nozzle -H7-  .

    Processing nozzle

  6. Align processing nozzle.

    Direction of processing nozzle

    Information 

    • In this position, the closed surfaces must be visible at the horizontal mixing nozzle from above and below and the mixing blade of the mixer insert from the sides  .
    1. 6.1. Turn the processing nozzle on the mixing nozzle until the illustrated position is reached.

    Information 

    • At room temperature (23 °C), the adhesive has an open time of → Processing time: 10 min  . The adhesive must be applied and the component must be joined within this time  .
    • To ensure that the substance is completely mixed, apply an approx. 10-20 cm long bead of fresh adhesive to a piece of cardboard before using it  .
    • Also apply a bead of adhesive approx. 10 cm long onto a solid surface to test it  .
    G12890889Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Mix adhesive components.
    G12890890Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    1. 7.1. By actuating the valve, allow the pressure piston to move out slowly until the adhesive is visible in the processing pipe.

    Information 

    • When applying the adhesive, make sure there is a gap of at least → Nominal value: 5 mm between the adhesive bead and seal profile  .

    Information 

    • In addition to this article, observe the relevant job descriptions for body repairs! 
  8. Apply adhesive to the vehicle window.
  9. Bond vehicle window to the body.
G12890891Courtesy of PORSCHE CARS NORTH AMERICA, INC.
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