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Home >> Porsche >> 2017 >> Macan S >> Repair and Diagnosis >> External Pages >> Different car >> Section 753 (10 - Engine - Crankcase, Suspension) >> WM 100137 Disassembling and assembling engine >> Assembling engine

Assembling engine

WARNING: This page is about a different car, the 2016 Porsche Macan and 2015 Porsche Macan. However, it is still accessible from the selected car via links, so may be relevant.

Information 

Detailed information on 

can be found in the following documents: 

→ 1X00IN TECHNICAL VALUES

→ 2X00IN TECHNICAL VALUES

→ 3X00IN TECHNICAL VALUES, TRANSMISSION

  1. Clean components.
    1. 1.1. Remove residual sealant.
    2. 1.2. Sealing faces must be free of oil and grease.
    3. 1.3. Clean the thread and re-cut it if necessary.
  2. Insert bearing shells and crankshaft into the crankcase.
  3. Install connecting rod with piston. → 131020 REMOVING AND INSTALLING PISTONS
  4. Install lower part of crankcase.
  5. Install oil pump, oil pump drive and accessories. → 172019 REMOVING AND INSTALLING OIL PUMP
  6. Install the starter. → 276019 REMOVING AND INSTALLING STARTER
  7. Install knock sensor. → 287219 REMOVING AND INSTALLING KNOCK SENSOR
  8. Install cylinder head with new seals. → 157019 REMOVING AND INSTALLING CYLINDER HEAD
    1. 8.1. The cylinder head can also be installed pre-assembled.

      with hall sender → 283919 REMOVING AND INSTALLING HALL SENDER

      with complete valve drive → 156120 REMOVING AND INSTALLING VALVES

      with fuel collection pipe → 243019 REMOVING AND INSTALLING FUEL COLLECTION PIPE

  9. Install camshafts. → 150520 REMOVING AND REINSTALLING CAMSHAFTS
  10. Install camshaft controllers. → 158419 REMOVING AND INSTALLING ACTUATOR FOR CAMSHAFT (CAMSHAFT CONTROLLER)
  11. Install timing chain. → 153519 REMOVING AND INSTALLING TIMING CHAIN
  12. Install timing-case cover. → 153319 REMOVING AND INSTALLING TIMING-CASE COVER
  13. Install sealing ring for crankshaft pulley. → 137419 REMOVING AND INSTALLING CRANKSHAFT SEALING RING FOR PULLEY/VIBRATION BALANCER
  14. Install oil guide housing. → 175019 REMOVING AND INSTALLING OIL GUIDE HOUSING (UPPER PART OF OIL PAN)
  15. Install crankshaft sealing ring. → 135919 REMOVING AND INSTALLING SEALING RING FOR CRANKSHAFT (ON TRANSMISSION SIDE)
  16. Install hall-sender rotor. → 284419 REMOVING AND INSTALLING ROTOR FOR HALL SENDER
  17. Install oil cooler. → 174019 REMOVING AND INSTALLING OIL/WATER HEAT EXCHANGER
  18. Install pulley. → 137619 REMOVING AND REINSTALLING PULLEY (VIBRATION BALANCER)
  19. Install oil pipes and oil plate.
  20. Set the timing. → 150516 SETTING TIMING FOR CAMSHAFTS
  21. Install oil pressure regulator (oil pan). → 175019 REMOVING AND INSTALLING OIL PAN
  22. Install oil pressure sensor. → 170419 REMOVING AND INSTALLING OIL-PRESSURE SENDER
  23. Install coolant pump housing and coolant pump. → 195019 REMOVING AND INSTALLING COOLANT PUMP
  24. Install cylinder head cover. → 158219 REMOVING AND INSTALLING CYLINDER HEAD COVER
  25. Install belt tensioner. → 137319 REMOVING AND INSTALLING BELT TENSIONER
  26. Install the high-pressure pump. → 246319 REMOVING AND INSTALLING THE HIGH-PRESSURE PUMP
  27. Install camshaft controller valves. → 153719 REMOVING AND INSTALLING SOLENOID/HYDRAULIC VALVE FOR CAMSHAFT CONTROLLER
  28. Install spark plugs. → 287020 REMOVING AND INSTALLING SPARK PLUGS
  29. Install the ignition coils. → 282020 REMOVING AND INSTALLING THE IGNITION COILS
  30. Install fuel injectors with fuel collection pipe. → 244019 REMOVING AND INSTALLING FUEL INJECTOR
  31. Install oil filter. → WM 173055 CHANGING OIL FILTER .
  32. Install oil pan. → 175019 REMOVING AND INSTALLING OIL PAN
  33. Install the generator. → 272219 REMOVING AND INSTALLING GENERATOR
  34. Install front coolant line
  35. Install pulse sender. → 287319 REMOVING AND INSTALLING CRANKSHAFT PULSE SENDER
  36. Install vacuum reservoir and vacuum lines. → 245419 REMOVING AND INSTALLING VACUUM RESERVOIR
  37. Install fuel lines. → 249019 REMOVING AND INSTALLING FUEL LINE (HIGH-PRESSURE)
  38. Install secondary-air pump. → 266519 REMOVING AND INSTALLING SECONDARY-AIR PUMP
  39. Install secondary-air lines and secondary air valves. → 266919 REMOVING AND INSTALLING SECONDARY AIR VALVE
  40. Install wiring harness. → 975219 REMOVING AND INSTALLING WIRE HARNESS FOR ENGINE
  41. Install intake-air distributor with throttle valve. → 244619 REMOVING AND INSTALLING INTAKE-AIR DISTRIBUTOR
  42. Install positive crankcase ventilation valves. → 105119 REMOVING AND INSTALLING POSITIVE CRANKCASE VENTILATION VALVE 
  43. Install exhaust manifold with turbocharger. → 261019 REMOVING AND INSTALLING EXHAUST MANIFOLD
    1. 43.1. Install turbocharger oil lines.
    2. 43.2. Install turbocharger coolant lines.
  44. Install drive belt and deflection rollers. → 137819 REMOVING AND INSTALLING DRIVE BELT
  45. Install brackets for engine mounts.
  46. Install and connect vacuum lines and valves.
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