Setting Self-Tapping Screws

1. Align and secure body parts.
2. Drill body parts using a small drill bit (-X-  mm).

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   Hole geometry 

3. Remove body parts.
4. Drill into the outer component (-Y-  mm).
5. De-burr all bore holes.
6. Prepare bonding surfaces and bond body parts. Refer to WM 5X00IN WORKING WITH BODY STRUCTURAL ADHESIVE 000.043.206.30 and WM 5X00IN WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00 .
7. Align and secure body parts.
8. Screw on body parts using a special screw.
   1. 8.1. Fit screw.

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      Fitting screw 

   2. 8.2. Screw in screw using a drill set to a high speed (> 1, 000 rpm).

      Screwing in the screw at high speed shapes the cylindrical extrusion.

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      Shaping extrusion 

   3. 8.3. Groove the metric thread without tension.

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      Grooving thread 

   4. 8.4. Continue to screw in at low speed (< 100 rpm).

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      Screwing in screw 

      Information:  If the prescribed torque is not reached when screwing in screws (screw does not tighten securely), the next size screw must be used.

   5. 8.5. Tighten the screw to the prescribed torque.

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      Tightening screw 

Model year as of 2010

1. Align and secure body parts.
2. Drill body parts using a small drill bit (-X-  mm).

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Hole geometry 

3. Remove body parts.
4. Drill into the outer component (-Y-  mm).
5. De-burr all bore holes.
6. Prepare bonding surfaces and bond body parts. Refer to WM 5X00IN WORKING WITH BODY STRUCTURAL ADHESIVE 000.043.206.30 and WM 5X00IN WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00 .
7. Align and secure body parts.
8. Screw on body parts using a special screw.
   1. 8.1. Fit screw.

      Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Fitting screw 

   2. 8.2. Screw in screw using a drill set to a high speed (> 1, 000 rpm).

      Screwing in the screw at high speed shapes the cylindrical extrusion.

      Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Shaping extrusion 

   3. 8.3. Groove the metric thread without tension.

      Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Grooving thread 

   4. 8.4. Continue to screw in at low speed (< 100 rpm).

      Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Screwing in screw 

      Information: 

      If the prescribed torque is not reached when screwing in screws (screw does not tighten securely), the next size screw must be used.

   5. 8.5. Tighten the screw to the prescribed torque.

      Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Tightening screw 

Model year as of 2014