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Home >> Porsche >> 2017 >> Macan S >> Repair and Diagnosis >> External Pages >> Different car >> Section 606 (5X - Body General - (95B) MACAN) >> WM 5X00IN Replacing Punch Rivets And Penetrated Joints >> Connecting Joint >> Setting Flow-Form Rivets

Setting Flow-Form Rivets

WARNING: This page is about a different car, the 2018 Porsche Macan. However, it is still accessible from the selected car via links, so may be relevant.

The pressed-out or pulled-out punch rivets and drilled-out penetrated joints can be replaced by flow-form rivets during repairs if a low joint height is also required. Contrary to the standard procedure, all riveted joints are also bonded.

  1. Straighten the flanges at the rivet point separately on both Sheet Metal panels using Compact Booster WE 1670  and punch and bottom die pair -D17 + D17-  from rivet inserts set WE 1703. 
    G11977717Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Straightening Sheet Metal flanges 

    Information:  We recommend that you use punch D19 with thread. Screw punch D19 securely in the piston rod using the supplied wrench set.

    Information:  Adapt the pressure setting on the Compact Booster WE 1670  to the required plate thicknesses of the connection points:

    • Connection thickness 2 - 3 mm: Pressure setting 
    • Connection thickness 3 - 4 mm: Pressure setting 3.5 
    • Connection thickness 4 - 5 mm: Pressure setting 
  2. Punch and stamp holes for flow-form rivets through both Sheet Metal panels using Compact Booster WE 1670  and punch and bottom die pair -D18 oder D19 mit D20-  from rivet inserts set WE 1703. 
    G11977718Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Punching and stamping holes 

    Information: 

    Adapt the pressure setting on the Compact Booster WE 1670  to the required plate thicknesses of the connection points:

    • Connection thickness 2 - 3 mm: Pressure setting 
    • Connection thickness 3 - 4 mm: Pressure setting 3.5 
    • Connection thickness 4 - 5 mm: Pressure setting 
  3. Set and press in flow-form rivets using Compact Booster WE 1670  and punch and bottom die pair -D21 + S9-  from rivet inserts set WE 1703. 
    G11977719Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Setting flow-form rivets 

Model year as of 2010