LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2017 >> Cayenne Turbo >> Repair and Diagnosis >> External Pages >> Different car >> Section 76 (27 - Starter, Power Supply, Cruise Control (4.8L Non Turbo) -- 92A - Cayenne (92A)) >> WM, 272219 Removing And Installing Generator >> Installing Generator

Installing Generator

WARNING: This page is about a different car, the 2014 Porsche Cayenne, 2013 Porsche Cayenne, 2012 Porsche Cayenne, and 2011 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Sheared-oft sealing grommet on turbocharger intake pipe 
  • Risk of damage to turbocharger 

    → A previously used intake pipe must not be re-used

    → Replace intake pipe and sealing grommet

    → Replace hose clamp

    → Coat area around sealing grommet on new intake pipe with water during fitting

Information 

The tightening specifications for the basic engine are stored centrally.

> 1X00IN TECHNICAL VALUES

> 2X00IN TECHNICAL VALUES

or

> WM, 1001IN TIGHTENING TORQUES, TIGHTENING SEQUENCES, ASSEMBLY OVERVIEWS FOR ENGINE

Tightening torques and assembly instructions or other assemblies (e.g. chassis, electrics, transmission or body) or for peripheral engine equipment can be found in the corresponding documents.

  1. Protect the radiator and cylinder head from damage by covering them with a piece of cardboard, for example. 

    Fit the generator -1-  down into the vehicle from the front -arrow-  and position it.

    G16310769Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing generator

  2. Secure B+ line to generator.
    G16310770Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Securing B + line to generator

    1. 2.1  Position B+ line -2-  on the generator -arrow-  .
    2. 2.2  Tighten fastening nut -1-  .

      > Tightening torque 15 Nm.

  3. Fit the holder for the generator lines and oxygen sensor line into the vehicle and position it. > Installing holder for generator lines 
  4. Fit the three fastening screws -1, 2-  (-Arrows-  ) and tighten them.

    > Tightening torque 23 (17 ftlb.) Nm.

    G16310771Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Tightening fastening screws for generator

  5. Slide the coolant hose -2-  onto the coolant pipe -arrow-  and fit the clamp -1-  .
    G16310772Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Securing coolant hose

  6. Connect plug connection for generator.
    G16310773Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Connecting plug connection for generator

    1. 6.1  Clip in plug connection for generator -1-  together with the line bracket on the B+ line -A-  .
    2. 6.2  Connect plug connection for the generator -1-  (-B-  ) until the generator plug connection engages securely.
  7. Install holder for generator lines.
    G16310774Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing holder for generator lines

    1. 7.1  Position the holder -1-  (-A-  ).
    2. 7.2  Insert B+ line -4-  into the retaining clip -3-  (-B-  ) and close the retaining clip -C-  .
    3. 7.3  Tighten fastening screw -2-  .

      > Tightening torque 10 (7.5 ftlb.) Nm

    4. 7.4  Clip in electric lines for the generator and oxygen sensor at the holder -1-  (-D-  ).
  8. Connect the coolant supply hose -2-  and fit the clamp -1-  .
    G16310775Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Coolant supply hose

  9. Connect the coolant return hose -1-  and fit the clamp -3-  .
    G16310776Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Coolant return hose

  10. Clip coolant return hose -1-  into the holder -2-  .
  11. Clip in line -1-  on the generator -arrow-  .
    G16310777Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Clipping in line on generator

  12. Install impact bracket.
    G16310778Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing impact bracket

    1. 12.1  Position impact bracket -2-  (-A-  ) and secure with the fastening screws -4-  .

      > Tightening torque 10 Nm

    2. 12.2  Clip in electric line -3-  at the impact bracket -B-  .
    3. 12.3  Clip in coolant return hose -1-  at the impact bracket -C-  .
  13. Secure ground strap on the generator.
    G16310779Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Securing ground strap on generator

    1. 13.1  Position ground line -2-  on the generator -arrow-  .
    2. 13.2  Tighten fastening screw -1-  .

      > Contact force 20 Nm

  14. Connect the coolant hose -2-  at the top to the connection piece and fit the clamp -1-  .
    G16310780Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Top right coolant hose

  15. Vehicles with turbocharger: 

    Connect vacuum supply hose -1-  at the ambient air valve -2-  .

    G16310781Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Vacuum hose on ambient air valve

  16. Vehicles with turbocharger: 

    Insert charge air hose -3-  from above -A-  . Slide the hose -2-  onto the ambient air valve -B-  and fit the spring band clamp -1-  .

    G16310782Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing charge air hose

  17. Vehicles with turbocharger: 

    Connect the hose line to the charge air cooler. Ensure that the locking clip -1-  is fitted correctly. Then connect the line to the ambient air valve -2-  and fit the spring band clamp.

    G16310783Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Connecting connection on charge-air cooler

  18. Vehicles with turbocharger: 

    Secure the hose connection to the turbocharger. To do this, connect the intake pipe and tighten the hose clamp -2-  . Then fit the line from the charge-air cooler. The connection piece must engage audibly. Ensure that the sheetmetal clip -1-  is fitted correctly.

    G16310784Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Securing hose connection to turbocharger

scientia non olet · About LEMON Manuals