Technical Values
| Location | Description | Type | Basic value | Tolerance 1 | Tolerance 2 |
|---|---|---|---|---|---|
| Bracket securing auxiliary units to crankcase | M8 x 40 | Tightening torque | 25 Nm (19 ftlb.) | ||
| Bracket securing auxiliary units to crankcase | M8 x 8, 992 x 28 | Tightening torque | 25 Nm (19 ftlb.) | ||
| Engine bracket to crankcase | M10 | Tightening torque | 45 Nm (33 ftlb.) | ||
| Eyebolt | M8 | Tightening torque | 23 Nm (17 ftlb.) | ||
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Eyebolt mounting |
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| Hexagon nut for engine mount | M12x 1, 5 | Tightening torque | 75 Nm (55) | +/- 8 Nm | |
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Engine mount |
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| Special tool - engine support | Tightening torque | 45 Nm | |||
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Engine support |
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| Replace fastening screws for vibration | damper | Initial tightening | 60 Nm | ||
| Fastening screws for vibration damper | Final torque | + 180° | |||
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Locking vibration damper |
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| Fastening screws for oil spray jets | Tightening torque | 10 Nm | |||
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Fastening screws for oil spray jets |
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| Fastening screw for bearing cover | Tighten crosswise in several steps | Tightening torque | 9 Nm | ||
| Fastening screw securing coolant pipe to engine | Tightening torque | 9 Nm | |||
| Fastening screw securing bearing cover to crankcase | Tighten crosswise in several steps | Tightening torque | 9 Nm | ||
| Fastening screw securing deflection roller to bearing cover | Tightening torque | 23 Nm (17 ftlb.) | |||
| Double screw | Tightening torque | 9 Nm | |||
| Fastening nut securing coolant pipe to bearing cover | Tightening torque | 9 Nm | |||
| Bearing cover screws | Replace, 14 screws | Initial tightening | 30 Nm (22 ftlb.) | ||
| Bearing cover screws | Replace, 14 screws | Final tightening | 90° | ||
| Baring cover screws | Replace, 14 screws | Final tightening | 90° | ||
| Cylinder-head screws (multiple-tooth) | M9x 1.25x 141 (7 ea., center) and M9 x 1.25 x 111 (13 ea., outer), always replace | Initial tightening | 15 Nm (11 ftlb.) | ||
| Cylinder-head screws (multiple-tooth) | Tightening torque | 30 Nm (22 ftlb.) | |||
| Cylinder-head screws (multiple-tooth) | Torque angle | 180° | |||
| Oval-head screw on timing chain housing | M6x25 | Tightening torque | 8 Nm (6 ftlb.) | ||
| Hexagon-head bolts on oil pump | M8x20 | Tightening torque | 8 Nm (6 ftlb.) | ||
| Chain tensioner | M22x 1.5x 18.7 | Tightening torque | 40 Nm (30 ftlb.) | ||
| Bearing pin on guide rail for drive chain | M8x 11.5 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Hexagon-head bolt on drive wheel for timing chain | M10x 40 (always replace) | Initial tightening | 60 Nm (44 ftlb.) | ||
| Hexagon-head bolt on drive wheel for timing chain | Torque angle | 90° | |||
| Bolt for guide rail | Tightening torque | 10 Nm (7.5 ftlb.) | |||
| Fastening screw on guide rail | Tightening torque | 20 Nm (15 ftlb.) | |||
| Hexagon-head bolt on guide rail | M8x45 | Tightening torque | 23 Nm (17 ftlb.) | ||
| Hexagon-head bolts on camshaft controllers | M12x 1.5 x 85 (always replace) | Initial tightening | 60 Nm (44 ftlb.) | ||
| Hexagon-head bolts on camshaft controllers | Torque angle | 90° | |||
| Screws for hydraulic valve | Tightening torque | 4 Nm (3 ftlb.) | |||
| Hexagon-head bolts on lower chain housing cover | M6x 16 (20 ea.); M6x58 (2 ea.) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Oval-head screw on vacuum pump | M6 x 20 | Tightening torque | 8 Nm (6 ftlb.) | ||
| Oval-head screw on vacuum pump | M6 x 40 | Tightening torque | 8 Nm (6 ftlb.) | ||
| Hexagon-head bolts on oil pan | M6 x 20 | Tightening torque | 12 Nm (9 ftlb.) | ||
| Fastening screw on cylinder head cover | With guide sleeve | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Fuel line to fuel distributor pipe | Tightening torque | 22 Nm (16 ftlb.) | |||
| Fuel line at plenum panel | Tightening torque | 35 Nm (26 ftlb.) | |||
| Cheese head bolts on fuel distributor pipe | M8 x 55 (always replace) | Initial tightening | 30 Nm (22 ftlb.) | ||
| Cheese head bolts on fuel distributor pipe | Torque angle | 90° | |||
| Multiple-tooth screw on crankshaft bearing cover | M10x 78 (always replace) | Initial tightening | 30 Nm | ||
| Internal serration screw on crankshaft bearing cover | Torque angle | 180° | |||
| Countersunk screw on drive plate for inductive pickup | M6x 13 (always replace) | Initial tightening | 10 Nm | ||
| Countersunk screw on drive plate for inductive pickup | Torque angle | 90° | |||
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Crank drive V6 |
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| Connecting rod bolts | M9 x 1 x 50 (always replace) | Initial tightening | 30 Nm | ||
| Connecting rod bolts | Torque angle | 90° | |||
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Overview of piston/connecting rod |
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| Fastening screws for front of joint flange | Thread M6x 15 | Tightening torque | 10 Nm | ||
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Joint flange on front of crankshaft |
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| Hexagon-head bolt on vibration balancer joint flange | M6x 16 | Tightening torque | 10 Nm | ||
| Hexagon-head bolt on lower timing-case cover | Tightening torque | 8 Nm | |||
| Hexagon-head bolt on lower timing-case cover | 20 ea. (M6 x 16); 2 ea. M6 x 58 | Tightening torque | 10 Nm | ||
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Crankshaft joint flange |
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| Hexagon-head bolt on crankshaft vibration balancer | M18x 1.5 x 40 (always replace) | Initial tightening | 100 Nm | ||
| Hexagon-head bolt on crankshaft vibration balancer | Torque angle | 180° | |||
| Drive plate to crankshaft | M10 | Initial tightening | 60 Nm | ||
| Drive plate to crankshaft | M10 | Torque angle | 90° | ||
| Belt tensioner | M8x30 | Tightening torque | 25 Nm | ||
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Fastening screws for belt tensioner |
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| Fit bolt for unit carrier | M8x 28/Item 4 | Tightening torque | 23 Nm (17 ftlb.) | ||
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Removing and installing unit carrier |
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| Cheese head bolt for unit carrier | M8x 40/Item 5 | Tightening torque | 23 Nm (17 ftlb.) | ||
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Removing and installing unit carrier |
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| Hexagon nut on camshaft bearing cover | M7 | Initial tightening | 5 Nm | ||
| Hexagon nut on camshaft bearing cover | Torque angle | 45° | |||
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Overview of cylinder head on V6 DFI engine |
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| Fastening screws for hydraulic valve | Tightening torque | 4 Nm | |||
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Hydraulic valve on camshaft controller |
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| Fastening screws and nuts | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
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Tightening sequence for cylinder head c |
over | ||||
| Fastening screw, upper | M6 x 20 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
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Upper chain housing cover |
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| Chain housing cover to cylinder head | M8 x 30 | Tightening torque | 23 Nm (17 ftlb.) | ||
| Chain housing cover on crankcase | M6 (different lengths) | Tightening torque | 10 Nm (7.5 ftlb.) | ||
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Lower chain housing cover |
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| Guide rail on cylinder head | Tightening torque | 23 Nm | |||
| Cylinder-head screws (internal serration) | 7 ea. M9 x 1.25 x 141 (center) and 13 ea. M9 x 1, 25 x 111 (outer) must always be replaced |
Initial tightening | 15 Nm | ||
| Cylinder-head screws (internal serration) | Tightening torque | 30 Nm (22 ftlb.) | |||
| Cylinder-head screws (internal serration) | Torque angle | 180° | |||
| Cheese head bolt | M6 x 30 | Torque support | 8 Nm | ||
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Installing timing chain housing |
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| Chain tensioner | Tightening torque | 50 Nm (37 ftlb.) | |||
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Chain tensioner |
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| Chain tensioner | Tightening torque | 40 Nm (30 ftlb.) | |||
| Camshaft timing gear | Fastening screw | Tightening torque | 60 Nm | ||
| Camshaft controller | Torque angle | 90° | |||
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Camshaft hexagon |
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| Fastening screw for oil dipstick | Tightening torque | 8 Nm (6 ftlb.) | |||
| Fastening screw | M8 x 26 | Tightening torque | 20 Nm (15 ftlb.) | ||
| Fastening screw | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Fastening screw for thrust washer | M6 | Tightening torque | 10 Nm (7.5 ftlb.) | ||
| Fastening screw | M8 x 28 | Tightening torque | 23 Nm (17 ftlb.) | ||
| Fastening screw for oil pipe | M6x 13 | Tightening torque | 8 Nm (6 ftlb.) | ||
| Oil drain plug | M14x 21 | Tightening torque | 30 Nm (22 ftlb.) | ||
| Fastening screw for oil pan | Tightening torque | 12 Nm (9 ftlb.) | |||
| Fastening screws | M8 x 116, M8 x 63 | Tightening torque | 20 Nm (15 ftlb.) | ||
| Fastening screws | Tightening torque | 25 Nm (19 ftlb.) | |||
| Fit bolt | Tightening torque | 25 Nm (19 ftlb.) | |||
| Fastening screw for torsional vibration damper | Initial tightening | 100 Nm (74 ftlb.) | |||
| Fastening screw for torsional vibration damper | Final tightening | 90° | |||
| Fastening screw securing oil cooler to oil-filter housing | Tightening torque | 8 Nm (6 ftlb.) | +/- 10% | ||
| Oil pressure switch | Tightening torque | 20 Nm (15 ftlb.) | |||
| Oil filter cover | Tightening torque | 25 Nm (19 ftlb.) | |||
| Oil drain plug for oil filter cover | Tightening torque | 10 Nm (7.5 ftlb.) | |||
| Oil-filter console to engine support arm | Tightening torque | 23 Nm (17 ftlb.) | |||
| Fastening screw for bracket | Tightening torque | 23 Nm (17 ftlb.) | +/- 10% | ||
| Oil drain plug on oil filter | Tightening torque | 10 Nm (7.5 ftlb.) | |||
| Oil filter cover opening pressure | Pressure | 2, 5 bar | |||
| Oil filter cover | Tightening torque | 25 Nm | |||
| Fastening screw for engine support | Tightening torque | 23 Nm (17 ftlb.) | |||
| Fastening screw for oil cooler | Tightening torque | 8 Nm (6 ftlb.) | |||
| Oil pressure switch | Black | Tightening torque | 20 Nm (15 ftlb.) | ||
| Switching point | at | pressure | 1.4 bar | ||
| Cover for oil/water heat exchanger (banjo bolt) | Tightening torque | 25 Nm | |||
| Oil pressure switch | Tightening torque | 20 Nm | |||
| Oil filter cover | Tightening torque | 25 Nm | |||
| Oil drain plug for oil filter cover | Tightening torque | 10 Nm | |||
| Oil-filter console to engine support arm | Tightening torque | 23 Nm | |||
| Oil cooler cover | Tightening torque | 25 Nm | |||
| Lower part of oil filter | Tightening torque | 25 Nm | |||
| Oil drain plug | Tightening torque | 10 Nm | |||
| Hexagon-head bolt for oil-water heat exchanger | M6 x 65 | Tightening torque | 23 Nm | ||
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Oil-filter housing |
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| Oil drain plug | M14x 1.5 | Tightening torque | 30 Nm | ||
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Oil drain plug |
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| Fastening screw for securing oil level sensor | M6 x 25 | Tightening torque | 10 Nm | ||
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Fastening screws for oil level sensor |
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| Oil filling capacity after removal of oil filter | Filling capacity | 0.9 Liter | |||
| ATF line to oil pan | Screw M6 | Tightening torque | 10 Nm (7 ftlb.) | ||
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ATF line to engine |
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| Fastening screw for guide tube | M6 | Tightening torque | 8 Nm | ||
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Fastening screw on guide |
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| Fastening screw for sheetmetal holder | M6 | Tightening torque | 8 Nm | ||
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Sheetmetal holder mounting |
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| Fastening screw | Tightening torque | 8 Nm | |||
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Fastening screw on oil pump on V6 DFI engine |
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| Oil-pressure sender | Tightening torque | 20 Nm | |||
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Oil-pressure sender |
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| Oval-head screw | Coolant Pump, M6x 18 (always replace) | Tightening torque | 8 Nm | ||
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Oil-filter housing |
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| Coolant pump | Fastening screw M6 x 18 | Tightening torque | 8 Nm | ||
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Water pump mounting |
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| Pulley on coolant pump | Fastening screw, M8 | Tightening torque | 20 Nm | ||
| Additional coolant pump with holder to timing-case cover | Tightening torque | 10 Nm (7.5 ftlb.) | |||
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Removing and installing coolant run-on pump |
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| Additional coolant pump holder to additional coolant pump | 3.5 x 20 | Tightening torque | 1.5 Nm | ||
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Additional coolant pump holder |
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| Fastening screws securing holder to additional coolant pump | M6x 12 | Tightening torque | 10 Nm | ||
| Fastening nut for cable holder | M6 | Tightening torque | 10 Nm | ||
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Securing additional coolant pump |
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| Fastening screws for engine wire harness holder | M6x 12 | Tightening torque | 10 Nm | ||
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Securing engine wire harness |
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| Coolant pipes to transmission | M6 | Tightening toque | 9 Nm | ||
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Coolant pipes on converter bell housing |
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| Fastening screw | Tightening torque | 10 Nm | |||
| Fastening screw | Tightening torque | 7 Nm | |||
| Fastening screw | Tightening torque | 10 Nm | |||
| Fastening screw | Tightening torque | 8 Nm | |||
| Fastening screw | Tightening torque | 8 Nm | |||
| Temperature sensor | Tightening torque | 5 Nm | |||
| Screws | M6 | Tightening torque | 10 Nm | ||
| Screws | M8 | Tightening torque | 20 Nm | ||
| Screws | M6 | Tightening torque | 10 Nm | ||
| Screws | M8 | Tightening torque | 20 Nm | ||
| Screws | M6 | Tightening torque | 10 Nm | ||
| Screws | M8 | Tightening torque | 20 Nm | ||
| Fastening screws for radiator | Tightening | 25 (19 ftlb.) | |||
| mounting | torque | Nm | |||
| Fastening screw for top | Tightening | 5 (3.5 ftlb.) | |||
| radiator mounting | torque | Nm |