Removing Chain TENSIONER
Make sure the vehicle cannot start. To do this, switch off ignition and remove ignition key.
- Make space for removing the chain tensioner by loosening the wiring harness on the generator.
Open retaining clip -3- (-arrow B- ) and remove the B+ line -4- (-arrow C-) .
Wiring harness on generator
- Disconnect plug connection for generator.
Release plug connection for generator -1- (-arrow A-) and disconnect it -arrow B- .
Pull plug connection for generator along with the line bracket off the B+ line -arrow C- .
Disconnecting plug connection for generator
The chain tensioner can be easily reached from the right wheel housing using the ratchet extension.
NOTIFICATION
Incorrect handling of crankshafts
- Risk of damage to the timing system
- → Never turn the crankshaft against the rolling direction or when the chain tensioner is removed.
- → Proceed carefully with your work.
- → Only turn the engine at the crankshaft.
- → Observe general warning notes and working regulations.
Information
- The chain tensioner can be removed in any timing chain position.
- The timing chain cannot by dislodged by removing the chain tensioner (screw securing timing chain in place).
- The crankshaft and camshafts must not be turned when the chain tensioner is removed.
- Risk of damage to the timing system
- Carefully press down the B+ line in front of the chain tensioner. Carefully unscrew and remove chain tensioner. -5-
The chain tensioner is made of aluminium. Check the thread for signs of damage. Clean the thread if there is slight abrasion. Replace sealing ring.
Chain tensioner, joint flange
4 Chain tensioner 5 Seal