| Coolant temperature sensor on cylinder head for cyl. 1-3 |
|
Tightening torque |
30 Nm (22 ftlb.) |
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| Fastening nut for fuel pump control unit |
|
Tightening torque |
2.5 Nm (2 ftlb.) |
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| Fastening nut securing exhaust manifold/turbocharger to cylinder head |
/replace |
Initial tightening |
20 Nm (15 ftlb.) |
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| Fastening nut securing exhaust manifold/turbocharger to cylinder head |
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Final tightening |
27 Nm (20 ftlb.) |
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| Fastening screw securing heat shield holder to cylinder head |
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Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fastening nut securing heat shield to exhaust manifold/turbocharger |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fastening nut securing exhaust manifold/turbocharger to cylinder head/ |
replace |
Initial tightening |
20 Nm (15 ftlb.) |
|
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| Fastening nut securing exhaust manifold/turbocharger to cylinder head |
|
Final tightening |
27 Nm (20 ftlb.) |
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| Fastening screw securing heat shield holder to cylinder head |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fastening nut securing heat shield to exhaust manifold/turbocharger |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fastening screw for oil line |
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Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fastening screw securing oil extraction line to upper part of oil pan |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fastening screw securing oil feed line to turbocharger |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fastening screw for oil line |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fastening screw securing oil extraction line to upper part of oil pan |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fastening screw securing oil feed line to turbocharger |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
|
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| Fastening nut for control unit holder |
-1- and -2- |
Tightening torque |
9.7 Nm (7.5 ftlb.) |
|
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| Fastening screws for control unit holder |
-3- |
Tightening torque |
9.7 Nm (7.5 ftlb.) |
|
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| Fastening screw securing pressure and temperature sensor to intake system |
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Tightening torque |
3 Nm (2 ftlb.) |
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| Fastening screw securing heat socket for positive crankcase ventilation to intake system |
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Tightening torque |
3 Nm (2 ftlb.) |
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| Fastening screw securing throttle valve to intake system |
|
Tightening torque |
6.5 Nm (5 ftlb.) |
+1 Nm (+0.5 ftlb.) |
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| Fastening screw for intake-air distributor |
Shouldered bolt |
Tightening torque |
10 Nm (7.5 ftlb.) |
|
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| Fastening screw for intake-air distributor |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fastening screw for fuel collection pipe |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| High-pressure sensor in fuel collection pipe |
|
Tightening torque |
20 Nm (15 ftlb.) |
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| Stopper for fuel collection pipe |
|
Tightening torque |
25 Nm (19 ftlb.) |
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| Fastening screw for high-pressure line |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Union nuts for high-pressure lines |
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Initial tightening |
20 Nm (15 ftlb.) |
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| Fastening screw for high-pressure line |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Union nuts for high-pressure lines |
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Final tightening |
+35 Nm (+26 ftlb.) |
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| Fastening screw for high-pressure pump |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fastening screw for low-pressure line |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fuel pressure sensor (low-pressure sensor) |
|
Tightening torque |
20 Nm (15 ftlb.) |
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| Fastening screw with guide sleeve for vacuum reservoir to crankcase |
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Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fastening screw securing secondary-air pump holder to vacuum reservoir |
|
Tightening torque |
8 Nm (6 ftlb.) |
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| Fastening screw securing secondary air line to crankcase/cylinder head |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fastening screw securing secondary air combination valve to secondary air line |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fastening screw securing secondary air line flange to cylinder head |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
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| Fastening nut securing exhaust manifold/turbocharger to cylinder head |
/replace |
Initial tightening |
20 Nm (15 ftlb.) |
|
|
| Fastening nut securing exhaust manifold/turbocharger to cylinder head |
|
Final tightening |
27 Nm (20 ftlb.) |
|
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| Fastening screw securing heat shield holder to cylinder head |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
|
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| Fastening nut securing heat shield to exhaust manifold/turbocharger |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Fastening nut securing exhaust manifold/turbocharger to cylinder head/ |
replace |
Initial tightening |
20 Nm (15 ftlb.) |
|
|
| Fastening nut securing exhaust manifold/turbocharger to cylinder head |
|
Final tightening |
27 Nm (20 ftlb.) |
|
|
| Fastening screw securing heat shield holder to cylinder head |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
|
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| Fastening nut securing heat shield to exhaust manifold/turbocharger |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
|
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| Fastening nut for exhaust manifold/turbocharger |
|
Initial tightening |
20 Nm (15 ftlb.) |
|
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| Fastening nut for exhaust manifold/turbocharger |
|
Final tightening |
27 Nm (20 ftlb.) |
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| Fastening nut for catalytic converter holder |
|
Tightening torque |
23 Nm (17 ftlb.) |
+/-2 Nm (+/-1.5 ftlb.) |
|
| Screw securing V-band clamp for catalytic converter to turbocharger |
|
Tightening torque |
13 Nm (9.5 ftlb.) |
+1 Nm (+0.5 ftlb.) |
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| Fastening screw for tailpipe cover |
|
Tightening torque |
8 Nm (6 ftlb.) |
+/-1 Nm (+/-0.5 ftlb.) |
|
| Fastening screw securing center transverse strut to rear silencer |
|
Tightening torque |
23 Nm (17 ftlb.) |
+/-3 Nm (+/-2 ftlb.) |
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| Fastening screw for rear silencer bracket |
|
Tightening torque |
23 Nm (17 ftlb.) |
+/-3 Nm (+/-2 ftlb.) |
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| Fastening screw for rear silencer bracket |
|
Tightening torque |
23 Nm (17 ftlb.) |
+/-3 Nm (+/-2 ftlb.) |
|
| Clamp securing rear silencer to catalytic converter |
Clamping sleeve, D65 x 95 |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Clamp for rear silencer |
Clamping sleeve, D65 x 88 Used when replacing the rear silencer |
Tightening torque |
33 Nm (24 ftlb.) |
+/-5 Nm (+/-3.5 ftlb.) |
|
| Ball clamp for sports tailpipes |
|
Tightening torque |
30 Nm (22 ftlb.) |
+/-2 Nm (+/-1.5 ftlb.) |
|
| Fastening screw securing intake noise generator to throttle body |
|
Tightening torque |
25 Nm (19 ftlb.) |
|
|
| Fastening screw securing change-over valve holder to intake-air distributor |
|
Tightening torque |
0 Nm (0 ftlb.) |
|
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| Terminal clamp on battery |
|
Tightening torque |
6 Nm (4.5 ftlb.) |
+/-0.5 Nm (+/-0.5 ftlb.) |
|
| Ground strap to ground point |
|
Tightening torque |
9.7 Nm (7.5 ftlb.) |
|
|
| Fastening screws securing retaining bar to battery rail |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Fastening screws securing retaining bar to battery box |
|
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Fastening screw for starter |
|
Tightening torque |
45 Nm (33 ftlb.) |
+8 Nm (+6 ftlb.) |
|
| Fastening nut securing B+ line to starter |
|
Tightening torque |
18 Nm (13 ftlb.) |
|
|
| Fastening nut securing terminal 50 line to starter |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|
| Fastening screw for generator |
M8 x 100 |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Fastening nut securing B+ line to generator |
M8 |
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Spark plugs, NEW |
Initial tightening/do not use lubricant |
Tightening torque |
25 Nm (19 ftlb.) |
+1.5 Nm (+1 ftlb.) |
|
| Spark plugs |
Re-use/do not use lubricant |
Tightening torque |
31.5 Nm (23.5 ftlb.) |
+1.5 Nm (+1 ftlb.) |
|
| Fastening screw for ignition coil |
Use new aluminum screw/M6 x 45 |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Fastening screw for ignition coil |
|
Final tightening |
+90° |
|
|
| Fastening screw for knock sensor |
|
Tightening torque |
23 Nm (17 ftlb.) |
|
|
| Fastening screw securing phase sensor to cylinder head |
M6 x 16 AL9/replace |
Initial tightening |
4 Nm (3 ftlb.) |
|
|
| Fastening screw securing phase sensor to cylinder head |
|
Final tightening |
+60° |
|
|
| Fastening screw for hydraulic valve for valve lift control |
|
Tightening torque |
6 Nm (4.5 ftlb.) |
|
|
| Cover on fuse box in the plenum panel |
Internal Torx screw, |
Tightening torque |
3.5 Nm (2.5 ftlb.) |
|
|
| Fastening screw for crankshaft pulse sender |
|
Tightening torque |
10 Nm (7.5 ftlb.) |
|
|