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Home >> Porsche >> 2016 >> Panamera 4S >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Fuel System >> 20 - Fuel Supply, Control -- PANAMERA (970) >> WM 201019 Removing And Installing Fuel Tank (LP) (PANAMERA, PANAMERA 4) >> Removing Fuel Tank

Removing Fuel Tank

Overview => 

  1. Fuel-tank filler pipe and breather pipe
  2. Screws on fuel-tank filler pipe
  3. Restraining straps (fastening straps)
  4. Screws on restraining straps
  5. Fig 1: Identifying Fuel Tank And Accessories
    G09805390Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  1. Open flap. Open the cap -1-  .
    Fig 2: Opening Fuel Tank Flap And Catch
    G09805391Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  2. Release run-off line on the sealing sleeve at the filler tube and leave it hanging freely. The sealing sleeve -1-  remains fitted.
    Fig 3: Identifying Sealing Sleeve
    G09805392Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  3. Loosen filler neck.
    1. 3.1. Loosen screws -1-  at the top of the filler tube.
    2. 3.2. Loosen screw -2-  on the filler tube in the center of the wheel housing.
      Fig 4: Identifying Filler Neck
      G09805393Courtesy of PORSCHE CARS NORTH AMERICA, INC.
      Fig 5: Identifying Filler Neck Mounting Bolts And Inner Wheel Housing
      G09805394Courtesy of PORSCHE CARS NORTH AMERICA, INC.
    3. 3.3. Loosen vent line -1-  behind the bore on the body at the plug connection and pull it out of the bore.
  4. Remove heat shields at the fuel tank. → Heat shields for fuel tank 
    Fig 6: Identifying Heat Shields For Fuel Tank
    G09805365Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  5. Disconnect lines at the fuel tank and press them aside.

    Lines at fuel tank 

    Fig 7: Locating Lines At Fuel Tank
    G09805396Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  6. Before releasing the restraining straps, make sure that the fuel tank -1-  cannot fall down. Position transmission jack -3-  under the fuel tank. Support both sides with a suitable crossbar (wooden) -2-  .
    Fig 8: Supporting Fuel Tank
    G09805397Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  7. Remove securing devices (restraining straps). → Fuel tank mounting  Remove the center retaining bracket -4-  last.
    Fig 9: Identifying Fuel Tank Mounting Bolts
    G09805398Courtesy of PORSCHE CARS NORTH AMERICA, INC.
  8. Slowly lower the fuel tank with the transmission jack with the help of a second mechanic. Guide components down carefully when doing this. Pull the vent line out of the bore on the body -1 left illustration-  . Unclip lines at the top of the fuel tank on the body side while lowering the tank.
  9. Remove the fuel tank from the transmission jack with the help of another mechanic if necessary.